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Polaris Sportsman 700 EFI 2007 Service Repair Factory Manual

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The 2007 Sportsman 700 EFI is a versatile All-Terrain Vehicle (ATV) designed for a wide range of applications, from recreational riding and hunting to demanding utility tasks. Known for its...
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Polaris Sportsman 700 EFI 2007 Service Repair Factory ManualPolaris Sportsman 700 EFI 2007 Service Repair Factory ManualPolaris Sportsman 700 EFI 2007 Service Repair Factory ManualPolaris Sportsman 700 EFI 2007 Service Repair Factory Manual
The 2007 Sportsman 700 EFI is a versatile All-Terrain Vehicle (ATV) designed for a wide range of applications, from recreational riding and hunting to demanding utility tasks. Known for its robust engineering and reliable performance, this model features a powerful liquid-cooled, 683 cc V-twin, four-stroke engine equipped with Electronic Fuel Injection (EFI) for enhanced throttle response and improved starting in various conditions. Its Independent Front and Rear Suspension (IRS) system, combined with an On-Demand True All-Wheel Drive (AWD) system, provides exceptional ride comfort and superior traction across challenging terrains. The Sportsman 700 EFI also offers practical utility with substantial front and rear rack capacity, making it a capable partner for work and adventure. This comprehensive Factory Service Manual provides in-depth guidance for the service, repair, and maintenance of your 2007 Sportsman 700 EFI. Covering over 500 pages of detailed information, it includes step-by-step procedures for engine overhaul, transmission servicing, drivetrain maintenance, electrical system diagnostics, brake system repairs, suspension adjustments, and steering system upkeep. The manual also details scheduled maintenance intervals, fluid specifications, and troubleshooting guides for common issues, ensuring you have the knowledge to keep your ATV operating at peak performance. This resource is essential for owners, mechanics, and technicians seeking to perform accurate and efficient maintenance and repairs.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 700 EFI
Year:
2007
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
A07CH70AA
👋 Introduction
Market Position
Category:
Performance/Utility ATV
Target Audience:
Recreational riders, hunters, farmers, utility users
Competitive Analysis
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Honda Foreman, Kawasaki Brute Force
Key Features
Efi Technology:
Electronic Fuel Injection for improved throttle response, cold starts, and altitude compensation.
Suspension Design:
Independent Front and Rear Suspension (IRS) for superior ride comfort and traction.
Drivetrain System:
On-Demand True All-Wheel Drive (AWD) system.
Engine Configuration:
Liquid-cooled, V-twin, four-stroke engine.
Utility Features:
Front and rear racks for cargo carrying capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, lubrication, cooling system, fuel injection system (EFI), exhaust system
Transmission:
Automatic transmission (PVT - Polaris Variable Transmission), clutch system, gearcase, differential
Drivetrain:
All-wheel drive (AWD) system, front differential, rear differential, driveshafts, CV joints, hub assemblies
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, wiring diagrams, sensors
Brakes:
Hydraulic brake system, master cylinders, calipers, brake pads, brake lines, bleeding procedures
Suspension:
Front and rear suspension, shocks, springs, A-arms, bushings, wheel bearings
Steering:
Handlebars, steering column, tie rods, steering rack, lubrication
Body And Frame:
Frame inspection, body panels, fenders, racks, seat, storage
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, EFI control unit (ECU), injectors
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, valve adjustments
Troubleshooting:
Diagnostic charts, common problems and solutions, fault codes (if applicable)
Repair:
Step-by-step disassembly and reassembly of all major components
Overhaul:
Complete engine and transmission rebuild procedures
Diagnostics:
Testing of electrical components, sensor readings, fuel system pressure tests
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and drivetrain rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes (typically)
Print Quality
Quality:
High-resolution scans of original factory documents
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, V-Twin
Displacement:
683 cc
Bore X Stroke:
83 mm x 64.4 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
~45 HP (estimated, actual may vary)
Torque:
~44 lb-ft (estimated, actual may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with 44mm throttle body
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid Cooling
Lubrication
Oil Type:
SAE 10W-50, API SG or higher (refer to manual for exact specifications)
Oil Capacity:
Approx. 2.1 US quarts (2.0 L) with filter change (refer to manual for exact specification)
🔧 Transmission
Standard
Type:
Automatic (Polaris Variable Transmission - PVT)
Drive Modes:
High, Low, Neutral, Reverse, Park
Features
Engine Braking:
Yes, inherent in PVT system
Gearcase Fluid:
SAE 80W-90 Hypoid Gear Oil (refer to manual for exact specifications)
Gearcase Fluid
Gearcase Oil Capacity:
Approx. 16 oz (0.47 L) (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
81.4 inches (206.8 cm)
Width:
46 inches (116.8 cm)
Height:
47 inches (119.4 cm)
Wheelbase:
50.5 inches (128.3 cm)
Ground Clearance:
11.25 inches (28.6 cm)
Cargo
Front Rack Capacity:
100 lbs (45.4 kg)
Rear Rack Capacity:
200 lbs (90.7 kg)
Weights
Dry Weight:
605 lbs (274.4 kg)
Fuel Capacity:
4.0 US gallons (15.1 L)
Towing Capacity:
1500 lbs (680.4 kg)
Συνολικο Gross Vehicle Weight Rating:
1250 lbs (567 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Conforms to ANSI standards (for ATVs designed for recreational use by one rider).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Throttle Limiter:
Adjustable throttle stop lever for new riders (if equipped/installed).
Passive Features
Rollover Protection:
None (inherent to ATV design, operator must exercise caution).
Lighting:
Dual headlights, taillight/stoplight.
💡 Technology Features
Infotainment
Display Features:
Digital instrument cluster: Speedometer, tachometer, odometer, trip meter, fuel gauge, clock, gear indicator, AWD status.
Driver Assistance
No Electronic Assistance:
No advanced electronic driver assistance systems typically found in modern vehicles.
Connectivity
No Connectivity:
No built-in Bluetooth, Wi-Fi, or smartphone integration.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 10-20 hours or 1 month (refer to manual for exact break-in procedures).
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first).
Air Filter Cleaning:
Every 50 hours or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual; typically around 100-200 hours or based on inspection.
Transmission Oil Change:
Every 200 hours or 1 year.
Valve Lash Adjustment:
Refer to manual; typically every 200 hours or 1 year.
Fluid Specifications
Engine Oil:
SAE 10W-50, API SG or higher
Gearcase Oil:
SAE 80W-90 Hypoid Gear Oil
Coolant:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) (refer to manual for specific type and capacity)
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for specific type)
Known Issues
Common Wear Items:
Drive belts, brake pads, wheel bearings, tie rod ends, bushings.
Efi System Considerations:
Potential for fuel injector clogging if fuel quality is poor; requires proper diagnostic tools for advanced issues.
AWD System Maintenance:
Requires periodic inspection of CV joints and lubrication of drive components.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris is a long-standing manufacturer of powersports vehicles, including ATVs, snowmobiles, and side-by-sides.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its versatility and comfort.
700 Efi Introduction:
The 700 EFI model represented a significant step in performance and technology for Polaris at the time of its release.
Production
Manufacturing Location:
Polaris manufacturing facilities, primarily in the USA.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Polaris Sportsman models have consistently received positive reviews for their utility and off-road capability from powersports publications.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for its target market, though specific year models may have unique reliability reports.
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