Market Position:
The 2005 Polaris Sportsman 700 and 800 V-Twin ATVs were positioned as premium, high-performance utility ATVs, known for their powerful engines, advanced suspension, and versatile capabilities for work and recreation.
Competitive Analysis:
Competed directly with other high-displacement utility ATVs from manufacturers like Arctic Cat, Can-Am, and Yamaha, offering a strong blend of power, comfort, and rider features.
Key Features:
Powerful V-twin engine (700cc or 800cc), Polaris's signature independent rear suspension (IRS), automatic transmission with high/low range, shaft drive, and robust build quality for demanding terrain.
Purpose Of Manual:
To provide detailed, step-by-step instructions and specifications for servicing, diagnosing, repairing, and maintaining the 2005 Polaris Sportsman 700 and 800 V-Twin ATVs.
Coverage Areas:
Comprehensive coverage for 2005 Polaris Sportsman 700 and 2005 Polaris Sportsman 800 V-Twin ATVs.
Page Count:
Estimated 500+ pages (typical for a comprehensive OEM service manual).
Manual Type:
OEM Shop, Service, Repair Manual
Completeness:
Comprehensive OEM-level coverage, designed to equip users with the knowledge for all maintenance and repair tasks.
Systems Covered:
General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication/Cooling System, Engine Specifications, Transmission, Drive Chain/Sprockets, Steering System, Shocks, Body Work, Intake/Exhaust, Electrical System, Advanced Troubleshooting.
Electrical System Details:
Detailed wiring diagrams, component testing, ignition system diagnosis, lighting system, charging system (stator, regulator/rectifier), battery maintenance, starter system, and accessory electrical connections.
Suspension Details:
Front and rear independent suspension (IRS) details, including shock absorber adjustment, spring preload, and component inspection for wear and damage.
Chassis And Frame:
Inspection, repair, and maintenance of the ATV chassis and frame components, including welds, mounts, and structural integrity.
Procedures Included:
Detailed repair, maintenance, inspection, diagnosis, disassembly, assembly, and adjustment procedures for all covered systems.
Troubleshooting Procedures:
Systematic troubleshooting guides for common and uncommon issues, including diagnostic flowcharts and fault code interpretation (if applicable).
Brake System Overhaul:
Complete procedures for brake caliper disassembly, cleaning, rebuilding, pad replacement, and brake fluid bleeding.
Technical Depth:
In-depth technical information suitable for professional technicians and experienced DIY enthusiasts, covering everything from basic maintenance to complex repairs and diagnostics.
Rebuild Procedures:
Complete engine disassembly, inspection, and reassembly procedures, including torque specifications for all critical fasteners.
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual. Optimized for clarity of diagrams and text.
Binding Type:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Primary Engine:
700cc and 800cc V-twin, liquid-cooled, 4-stroke gasoline engines.
Estimated Horsepower 700:
Approximately 50-55 HP (depending on specific tuning).
Estimated Horsepower 800:
Approximately 55-60 HP (depending on specific tuning).
Fuel System:
Carbureted (likely Mikuni) or Fuel Injection (EFI), depending on specific sub-model or market. The manual would detail the specific system.
Engine Configuration:
V-twin cylinder configuration with overhead valves (OHV) or single overhead camshaft (SOHC), depending on the specific engine architecture from Polaris for that year.
Cooling Method:
Liquid-cooled with thermostatically controlled fan.
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with High/Low Range, Neutral, and Reverse.
Optional Transmission:
N/A for this model year.
Transmission Features:
Engine Braking System (EBS) on some models, durable belt-drive system.
Drive System:
Shaft drive to all wheels (AWD/2WD selectable on some models, or full-time AWD depending on specific trim).
Overall Length:
Approximately 83 inches (varies slightly by model variant).
Overall Width:
Approximately 48 inches (varies slightly by model variant).
Overall Height:
Approximately 50 inches (varies slightly by model variant).
Dry Weight:
Approximately 650-680 lbs (varies by model variant and standard equipment).
Towing Capacity:
1500 lbs.
Rack Capacity Front:
100 lbs.
Rack Capacity Rear:
200 lbs.
Wheelbase:
Approximately 50.5 inches.
Safety Ratings:
N/A (ATVs are not typically rated by standardized safety organizations like NHTSA or IIHS for passenger vehicles).
Active Features:
Engine Braking System (EBS) for controlled descents (on equipped models), sealed hydraulic disc brakes front and rear.
Passive Features:
Heavy-duty frame construction, comfortable seating position, handlebar design for control.
Oil Change Interval:
Typically every 100 hours or annually (consult manual for precise interval based on usage).
Air Filter Cleaning:
Check every 50 hours, clean/replace as needed.
Spark Plug Replacement:
Typically every 100 hours or annually.
Engine Oil Type:
API SG or higher, SAE 0W-40 Synthetic Recommended (refer to manual for specific Polaris recommendations).
Engine Oil Capacity:
Approx. 2.0 quarts (refer to manual for exact capacity).
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant or equivalent.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues:
Common issues can include wear on the PVT belt, charging system components (stator/regulator), and potential for overheating if the cooling system is not meticulously maintained. The manual addresses diagnosis and repair for these.
Cooling System Capacity:
Approximately 4.0 quarts (refer to manual for exact capacity).
Brand Heritage:
Polaris is a long-standing American manufacturer with a rich history in recreational vehicles, particularly snowmobiles and ATVs, known for innovation and performance.
Model Evolution:
The Sportsman line has evolved significantly since its introduction, with the V-twin models representing a move towards higher power and more premium features. The 2005 models were a refinement of this platform, building on previous successes.
Production Location:
Primarily manufactured in the United States by Polaris Inc.
Model Designation:
The 'Sportsman' nameplate signifies Polaris's flagship utility ATV series, known for its comfort, capability, and horsepower.
