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2012-2013 Polaris Sportsman 850 HO / EPS ATV Service Repair Workshop Manual Download PDF

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This manual covers the 850 HO and Sportsman Touring 850 HO models, including their EPS variants, produced for the 2012 and 2013 model years. These versatile all-terrain vehicles are powered...
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2012-2013 Polaris Sportsman 850 HO / EPS ATV Service Repair Workshop Manual Download PDF2012-2013 Polaris Sportsman 850 HO / EPS ATV Service Repair Workshop Manual Download PDF2012-2013 Polaris Sportsman 850 HO / EPS ATV Service Repair Workshop Manual Download PDF2012-2013 Polaris Sportsman 850 HO / EPS ATV Service Repair Workshop Manual Download PDF
This manual covers the 850 HO and Sportsman Touring 850 HO models, including their EPS variants, produced for the 2012 and 2013 model years. These versatile all-terrain vehicles are powered by the ProStar 850 EFI engine, a 4-stroke twin-cylinder liquid-cooled unit renowned for its robust performance, delivering approximately 77 horsepower and 57 lb-ft of torque. Engineered for off-road capability and rider comfort, the Sportsman line is recognized for its reliability and advanced features such as Electronic Power Steering (EPS) on equipped models, a Variable Transmission (PVT) with engine braking, and a durable chassis with ample ground clearance. This comprehensive guide is designed for owners and technicians seeking detailed information on maintaining and repairing these capable powersports machines. The purpose of this service repair workshop manual is to provide in-depth, factory-level guidance for the complete maintenance, servicing, and repair of your 850 HO / EPS. It encompasses all major systems, including the Electronic Fuel Injection (EFI), cooling, engine, transmission, clutch, final drive, body, steering, suspension, brakes, and electrical systems. With hundreds of detailed illustrations and photos, this manual offers step-by-step instructions for disassembly, reassembly, component testing, and troubleshooting, covering everything from routine maintenance like oil changes to complex engine overhauls and electrical diagnostics. This resource empowers owners and professional mechanics alike to ensure the optimal performance, longevity, and safe operation of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 850 HO / EPS
Model Variants:
• Sportsman XP 850 HO
• Sportsman XP 850 HO EPS
• Sportsman XP 850 HO EPS International
• Sportsman Touring 850 HO
• Sportsman Touring 850 HO International
Year:
2012-2013
Codes
Engine Code:
ProStar 850 EFI
👋 Introduction
Market Position
Target Audience:
Owners of 2012-2013 Polaris Sportsman 850 HO and EPS models seeking comprehensive repair and maintenance guidance.
Competitive Analysis
Value Proposition:
Provides factory-level repair information, enabling cost-effective maintenance and repairs, superior to generic online guides.
Key Features
Benefits:
• Instant download for immediate access
• Cost savings on professional servicing
• Ensures proper vehicle function and longevity
• Empowers DIY enthusiasts with detailed instructions
• Comprehensive coverage for all major systems
Availability
Delivery Method:
Digital Download
📋 Manual Details
Coverage Areas
Applicable Models:
• 2012 Polaris Sportsman XP 850 HO
• 2012 Polaris Sportsman XP 850 HO EPS
• 2012 Polaris Sportsman XP 850 HO EPS International
• 2012 Polaris Sportsman Touring 850 HO
• 2012 Polaris Sportsman Touring 850 HO International
• 2013 Polaris Sportsman XP 850 HO
• 2013 Polaris Sportsman XP 850 HO EPS
• 2013 Polaris Sportsman XP 850 HO EPS International
• 2013 Polaris Sportsman Touring 850 HO
• 2013 Polaris Sportsman Touring 850 HO International
Geographic Coverage:
Includes International variants
Page Count
Estimated Page Count:
Extensive (exact number not specified, but implies comprehensive detail)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Primary Systems:
• General Product Information
• Maintenance
• Electronic Fuel Injection (EFI)
• Cooling System
• Engine
• Transmission
• Clutching (PVT - Polaris Variable Transmission)
• Final Drive
• Body/Frame
• Steering
• Suspension
• Brakes
• Electrical System
• Wiring Diagrams
Detailed Sections:
• General Product Information (safety, vehicle identification, etc.)
• Maintenance (scheduled services, inspections)
• Electronic Fuel Injection (EFI) System (components, diagnostics, troubleshooting)
• Cooling System (radiator, fan, coolant flow)
• Engine (disassembly, assembly, component testing, specifications)
• Transmission (PVT operation, belt inspection, roller replacement)
• Clutching (PVT) (primary and secondary clutch service)
• Final Drive (gearcase lubrication, axle seals)
• Body/Frame (plastics, mounting, chassis integrity)
• Steering/Suspension (knuckles, control arms, shocks, EPS system)
• Brakes (master cylinders, calipers, lines, bleeding)
• Electrical (wiring diagrams, component testing, lighting, ignition)
• Fuel System (pump, injectors, lines)
• Exhaust System
• Lubrication
• Torque Specifications for all fasteners
Procedures Included
Repair Procedures:
• Complete disassembly and reassembly instructions
• Engine overhaul procedures
• Transmission service and repair
• PVT system diagnostics and service
• Brake system bleeding and component replacement
• Electrical system troubleshooting
• Suspension alignment and component replacement
• Steering system maintenance
Technical Depth
Depth:
Detailed factory-level information, suitable for DIY enthusiasts and experienced mechanics
Illustrations And Diagrams
Visual Aids:
Hundreds of photos and detailed illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader
Decompression Requirements:
WinZip (or similar file archiver)
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke Twin Cylinder SOHC
Engine Displacement:
850cc (approx. 850 cubic centimeters)
Cooling System:
Liquid-Cooled
Performance
Horsepower:
Estimated 77 hp (OEM specifications may vary slightly)
Torque:
Estimated 57 lb-ft (OEM specifications may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Components
Engine Designation:
ProStar Engine
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris Variable Transmission - PVT)
Drive Modes:
High, Low, Neutral, Reverse, Park
Features
Clutching System:
CVT (Continuously Variable Transmission) with engine braking
Fluid Type
Transmission Fluid:
Refer to manual for specific Polaris AGL (Advanced Gear Lube) or equivalent specifications
📐 Dimensions
Exterior
Wheelbase:
Approx. 56.5 inches (143.5 cm) for XP models, 56.5 inches (143.5 cm) for Touring models
Weights
Dry Weight:
Approx. 660-700 lbs (300-318 kg), varies by model configuration
Ground Clearance:
Approx. 11.25 inches (28.5 cm)
🛡️ Safety Features
Active Features
Steering System:
Electronic Power Steering (EPS) on applicable models
Braking System:
Hydraulic Disc Brakes (front and rear)
Passive Features
Lighting:
Halogen headlights, LED tail lights
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster displaying speed, RPM, fuel level, gear selection, and diagnostic indicators.
Driver Assistance
Power Steering:
Variable assist Electronic Power Steering (EPS) enhances steering effort and reduces rider fatigue (on EPS models).
Connectivity
Diagnostics:
On-board diagnostic system with fault code retrieval capabilities for EFI and other critical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically every 100 hours or annually)
Air Filter Maintenance:
Regular inspection and cleaning/replacement based on operating conditions
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Polaris PS-4 5W-50 Synthetic or equivalent specifications
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris Premium 2-Stroke Oil/Coolant or equivalent)
Known Issues
Common Wear Items:
Refer to manual for detailed troubleshooting of common wear items like drive belts, spark plugs, and suspension components.
Troubleshooting
Diagnostic Procedures:
Manual provides step-by-step diagnostics for EFI system, engine performance, and electrical issues.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Polaris is a leading manufacturer of powersports vehicles with a long history of innovation and off-road capability.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its comfort, versatility, and off-road prowess.
Production
Production Period:
2012-2013 model years
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