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POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual Download 2008

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 Sub Model: 700 EFI / 800 EFI / 800 Touring Year: 2008 Codes Engine Codes: Likely 700cc and 800cc V-Twin OHV...
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POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual Download 2008POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual Download 2008POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual Download 2008POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual Download 2008
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2
Sub Model:
700 EFI / 800 EFI / 800 Touring
Year:
2008
Codes
Engine Codes:
Likely 700cc and 800cc V-Twin OHV EFI variants. Specific engine codes not provided in product info, but common for Polaris ATV engines.
Chassis Codes:
Specific chassis codes not provided. Refers to the X2 platform.
👋 Introduction
Market Position
Positioning:
The Polaris Sportsman X2 series is positioned as a versatile and rugged utility ATV, offering the unique benefit of a transforming cargo bed that converts into a second passenger seat, enhancing its utility for both work and recreation.
Competitive Analysis
Competitors:
Competes with other premium utility ATVs from brands like Can-Am (Outlander MAX), Yamaha (Grizzly), Honda (Foreman Rubicon), and Kawasaki (Brute Force).
Key Features
Unique Selling Proposition:
The signature X2 feature of a lock-and-ride cargo bed that converts to a passenger seat with integrated footrests is its primary differentiator, offering dual-purpose functionality unmatched by many direct competitors.
Performance Focus:
Emphasis on powerful V-twin engines, independent suspension, and capable AWD systems for tackling diverse terrain and heavy-duty tasks.
Target Audience
Audience:
Farmers, ranchers, hunters, recreational riders, and those who need a versatile ATV for both utility and occasional two-up riding.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, troubleshooting, diagnostics, and maintenance for the Polaris Sportsman X2 700 EFI and 800 EFI models, including the 800 Touring variant.
Page Count
Pages:
Estimated 500+ pages. Professional service manuals of this nature are typically extensive.
Manual Type
Type:
Factory-Type PDF Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end repairs, bottom-end repairs, cooling system, lubrication system, fuel injection system (EFI), ignition system, starting system, charging system.
Transmission:
Automatic transmission (PVT - Polaris Variable Transmission), drive clutch, driven clutch, belt replacement, gear case, final drive, AWD system (if applicable).
Drivetrain:
Drive shafts, CV joints, differential, rear axle, propeller shaft.
Suspension:
Front suspension (A-arms, shocks, springs), rear suspension (Progressive) independent suspension, bushings, ball joints, tie rods.
Brakes:
Hydraulic brake system, master cylinders, brake calipers, brake pads, brake lines, rotor inspection and replacement, parking brake.
Electrical:
Wiring diagrams, lighting system, battery, starter motor, alternator, fuses, relays, sensors, EFI control module (ECU), instrument panel.
Fuel System:
Fuel pump, fuel filter, fuel injectors, throttle body, fuel tank, fuel lines.
Cooling System:
Radiator, cooling fan, coolant hoses, thermostat, coolant types and capacities.
Bodywork And Chassis:
Frame inspection, body panels, seat, cargo box, storage compartments, handlebars, controls.
Lubrication:
Engine oil types, capacities, filter part numbers, transmission oil, differential oil, grease points.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, fluid level checks, brake checks, belt inspections, battery maintenance, spark plug replacement.
Repair:
Complete engine rebuilds, transmission servicing, suspension component replacement, brake system repairs, electrical diagnostics and repair, fuel system servicing.
Troubleshooting:
Diagnostic procedures for common starting, running, and operational issues. Fault code interpretation (if applicable).
Disassembly And Assembly:
Detailed step-by-step instructions for removing, inspecting, servicing, and reinstalling major components and sub-assemblies.
Specifications:
Torque specifications for critical fasteners, engine clearances, valve adjustments (if applicable), electrical system specifications.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid changes and adjustments to complete engine and transmission overhauls, electrical system diagnostics, and chassis component replacement.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
V-Twin, 4-stroke, SOHC, 4 valves per cylinder (per cylinder)
Displacement 700:
Approximately 683cc (specifics may vary slightly based on exact variant)
Displacement 800:
Approximately 779cc (specifics may vary slightly based on exact variant)
Cooling:
Liquid-Cooled
Performance
Horsepower 700:
Estimated 50-55 HP (factory figures often not stated, based on similar models)
Horsepower 800:
Estimated 55-60 HP (factory figures often not stated, based on similar models)
Torque:
Significant torque for towing and hauling, specific figures vary by engine size.
Fuel System
System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Ignition
System:
Electronic Ignition
Lubrication
Oil Type:
SAE 5W-50 Synthetic 4-Stroke Engine Oil (Refer to manual for exact specifications, e.g., Polaris Syn3)
Oil Capacity:
Approximately 2.25 US quarts (2.1 Liters) with filter change (verify in manual).
Filter Part Number
Oil Filter:
Common Polaris filter part number: 3089234 (verify in manual for specific fitment).
🔧 Transmission
Standard
Type:
Polaris Variable Transmission (PVT) with engine braking
Optional
Gears:
Automatic Continuously Variable Transmission (CVT) with High (H), Low (L), Neutral (N), and Reverse (R) ranges.
Features
Drive System:
Automatic, belt-driven
Clutch Engagement:
Engagement speeds are critical for performance and belt life; manual provides specifications.
Fluid Type
Pvf Fluid:
Polaris PVT Fluid (or equivalent CVT specific fluid - consult manual for recommended specification and capacity)
📐 Dimensions
Exterior
Length:
Approximately 85.2 inches (2164 mm)
Width:
Approximately 46.0 inches (1168 mm)
Height:
Approximately 49.7 inches (1262 mm)
Wheelbase:
Approximately 50.5 inches (1283 mm)
Cargo
Rear Rack Capacity:
Approximately 100 lbs (45.4 kg) when in cargo mode.
Towing Capacity:
1500 lbs (680 kg)
Weights
Dry Weight:
Approximately 663 lbs (300.7 kg) for 700, 702 lbs (318.4 kg) for 800 (verify exact models)
Ground Clearance:
Approximately 10.25 inches (260 mm)
🛡️ Safety Features
Ratings
Rollover Protection:
Standard ATV design with no dedicated ROPS frame unless aftermarket installed. Manual provides handling and safe operation guidelines.
Active Features
Braking:
Hydraulic disc brakes front and rear, engine braking via PVT system.
Handling:
Independent suspension on all four wheels for enhanced stability and ride comfort.
Passive Features
Lighting:
Dual front headlights, single tail/brake light.
Operator Controls:
Handlebar controls, throttle lever, brake levers, gear selector, parking brake.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, fuel level, gear indicator, odometer, trip meter, and warning lights.
Driver Assistance
Efi System:
Electronic Fuel Injection provides optimized fuel delivery for consistent power, better fuel economy, and easier starting in various conditions compared to carburetors.
Connectivity
Lock Ride System:
The Lock & Ride accessory system allows for quick and secure attachment/detachment of various racks, storage boxes, and the passenger seat module.
🔧 Maintenance
Service Intervals
Oil Change:
Every 100 hours or annually, whichever comes first. (Verify in manual for specific usage conditions).
Air Filter:
Inspect every 50 hours, clean/replace as needed. Replace annually or more often in dusty conditions.
Spark Plugs:
Replace every 200 hours or annually.
Belt Inspection:
Inspect PVT belt every 100 hours for wear and damage. Replace if any signs of fraying, cracking, or glazing are present.
Brake Fluid Flush:
Recommended every 2 years or as needed.
Fluid Specifications
Engine Oil:
SAE 5W-50 Synthetic 4-Stroke Engine Oil (e.g., Polaris Genuine Oil, Mobil 1 Racing 4T 5W-50, or equivalent).
Coolant:
Ethylene Glycol based antifreeze with corrosion inhibitors. Typically a 50/50 mix of antifreeze and distilled water. Polaris recommends its specific coolant. Capacity approx. 2.5 qts.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Pvf Fluid:
Polaris PVT Fluid or equivalent CVT specific fluid.
Known Issues
Pvtt Issues:
The Polaris Variable Transmission (PVT) system, while innovative, can be sensitive to belt wear, proper clutching, and maintenance. Overheating, improper belt tension, or wear can lead to performance issues. Manual provides guidance on belt inspection and clutch maintenance.
Efi Diagnostics:
EFI systems require proper diagnostic tools for accurate troubleshooting. This manual should provide flow charts and specific sensor readings.
Suspension Wear:
Heavy usage can lead to wear on bushings, ball joints, and tie rods. Regular inspection and lubrication are key. Manual details wear tolerances.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris has a long-standing reputation in the powersports industry, particularly for its ATVs, dating back to the early 1980s. Known for innovation and rugged, capable machines.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris' ATV offerings for decades, evolving from simpler designs to feature-rich, high-performance machines. The X2 variant introduced in the mid-2000s added significant versatility with its convertible cargo bed.
Production
Manufacturing Location:
Polaris vehicles are typically manufactured in the United States (e.g., Roseau, Minnesota).
🏆 Awards & Recognition
Recognitions
Atv Of The Year:
While specific awards for the 2008 X2 700/800 are not detailed in product info, Polaris Sportsman models have historically received numerous accolades from industry publications for their utility, performance, and innovation.
Ratings
Industry Reviews:
Generally well-regarded for its versatility and power, particularly the innovative X2 seating/cargo system. Reviews often highlighted its utility for farmers and recreational users alike.
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