Category:
Entry-level to mid-range recreational ATV
Competitors 2003:
Honda FourTrax 300/350, Yamaha Big Bear 350, Kawasaki Bayou 300, Suzuki QuadRunner 300
Features Of Atv:
Rugged utility design, reliable 330cc engine, automatic transmission, capable off-road performance for trail riding and light utility tasks.
Utility:
Indispensable tool for identifying correct replacement parts, aiding in DIY maintenance, repairs, and ensuring component compatibility.
Systems Covered:
Engine Assembly, Drivetrain, Chassis, Electrical System, Body Components, Suspension, Brakes, Fuel System, Ignition System, Cooling System, Exhaust System
Estimated Pages:
Refer to actual PDF content for precise page count; typically 100-250 pages for this type of manual.
Type:
Parts Manual / Parts Catalog
Operating Systems:
All Versions of Windows & Mac
Software:
Adobe PDF Reader
Engine Components:
Cylinder, Piston, Piston Rings, Conrod (Connecting Rod), Crankshaft, Crankshaft Bearings, Valves (Intake, Exhaust), Valve Springs, Valve Clearance, Camshaft, Primary Reduction Gear, Ignition Coil, Magneto, Starter Motor, Carburetor (Carburettor), Fuel Pump, Fuel Tank, Fuel Lines, Air Filter System, Muffler, Exhaust System, Radiator (if applicable, though typically air-cooled for this model), Oil Cooler (if applicable)
Drivetrain Components:
Transmission, Gearshift Mechanism, Drive Shaft, Rear Axle, Wheel Hubs, Bearings, Drive Sprocket, Driven Sprocket, Chain (if applicable), Drive Train Components
Chassis Suspension Steering:
Frame, Front Suspension (Forks, Triple Trees, Steering Stem), Rear Suspension (Swingarm, Shock Absorbers, Bushings), Steering Components (Handlebars, Steering Tie Rods), Wheels, Tires, Brake System (Rotors, Calipers, Master Cylinder, Brake Lines, Brake Pads, Brake Lever, Brake Pedal), Fenders, Plastic Components, Body Panels
Components:
Battery, Rectifier, Switches (Ignition Switch, Kill Switch, Headlight Switch, Brake Light Switch), Lights (Headlights, Taillights, Brake Lights), Wiring Harness, Fuses, Starter Solenoid
Information Type:
Exploded Views of Components, Part Number Identification, Location and Relationship of Parts, Schematics of Engine Assemblies
Depth:
Detailed parts identification for accurate ordering and assembly verification. Does not typically include diagnostic procedures or step-by-step repair instructions, but is essential for identifying replacement parts needed for those procedures.
Engine Type:
Air-Cooled, 4-Stroke
Engine Configuration:
Single Cylinder
Bore X Stroke:
Refer to specific manual section for exact dimensions; typically in mm.
Compression Ratio:
Refer to specific manual section; e.g., 9.0:1 to 10.0:1
Horsepower:
Approx. 18-20 HP (Varies by tuning and altitude; manual will not typically list HP figures but part numbers for engine components).
Torque:
Refer to service manual for torque specifications on engine fasteners.
Fuel Delivery:
Carburetor (Mikuni VM32 or similar)
Fuel Type:
Unleaded Gasoline
Ignition Type:
CDI (Capacitor Discharge Ignition) with Magneto Primary
Oil Type:
Refer to manual for specific viscosity and API rating (e.g., SAE 10W-40, API SG or higher).
Oil Capacity:
Refer to manual for precise capacity in liters or quarts.
Length:
Refer to specific manual section for exact dimensions (e.g., ~73-76 inches).
Width:
Refer to specific manual section for exact dimensions (e.g., ~40-44 inches).
Height:
Refer to specific manual section for exact dimensions (e.g., ~44-46 inches).
Dry Weight:
Refer to specific manual section for exact weight (e.g., ~450-500 lbs).
Payload Capacity:
Refer to specific manual section for capacity.
Front Tire Size:
Commonly 22x7-10 or similar. Exact part numbers for tires and wheels will be in the manual.
Rear Tire Size:
Commonly 22x10-10 or similar. Exact part numbers for tires and wheels will be in the manual.
Bolt Pattern:
Refer to manual; typically 4x110mm or similar for ATVs.
Atv Safety Standards:
Designed to meet ANSI standards for recreational ATVs. Manual focuses on part identification, not direct safety ratings.
Braking System:
Hydraulic disc brakes (front and rear). Manual will list specific brake pad, caliper, rotor, and line part numbers.
Throttle Limiter:
Not explicitly mentioned, but part numbers for throttle cable and assembly will be present.
Typical Tasks:
Manual identifies parts for: Oil Change, Air Filter Replacement, Spark Plug Replacement, Brake Pad Replacement, Tire Rotation/Replacement, Coolant Check/Change (if applicable), Chain Adjustment (if applicable).
Engine Oil Viscosity:
SAE 10W-40 Recommended (Check manual for exact API rating).
Brake Fluid Type:
DOT 3 or DOT 4 recommended (Check manual for specific type).
Gear Oil Type:
Refer to manual for specific gearbox/differential oil type and viscosity.
Common Wear Items:
Brake pads, tires, suspension bushings, battery, carburetor wear. Manual helps identify these parts for replacement.
Troubleshooting Indicators
Manual Utility:
The manual lists part numbers for components related to common issues like 'no spark' (ignition coil, magneto, spark plug), 'fuel' problems (carburetor jets, fuel pump), and 'engine' issues (piston, rings, valves).
