Engine:
All engine variants including E7F, E7J, F2N, F3N, F3P, F7P, K7M, K7M
Transmission:
Manual and Automatic transmissions
Brakes:
Hydraulic system, disc/drum configurations, ABS (if equipped)
Electrical:
Wiring schematics, lighting, starting & charging, ignition, accessories, electronic control units (ECUs)
Suspension:
Front and rear suspension components, alignment specifications
Steering:
Power steering system, steering column, tie rods
Body And Chassis:
Body panels, interior trim, structural components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components and service
Fuel System:
Fuel delivery, injection systems (MPI, TBI), fuel tank, lines
Cooling System:
Radiator, coolant, water pump, thermostat, fan
Exhaust System:
Manifold, catalytic converter, mufflers, pipes
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Component removal, installation, rebuilding, and adjustment for all covered systems
Diagnostics:
On-board diagnostics (OBD) information, sensor testing, fault code interpretation (where applicable)
Rebuilds:
Detailed procedures for engine and transmission rebuilds
Engine Mechanical:
Engine removal and installation, cylinder head overhaul, piston and connecting rod service, crankshaft and bearing inspection, valve timing adjustment.
Transmission Overhaul:
Manual gearbox disassembly, inspection, and reassembly; automatic transmission fluid changes and filter replacement.
Brake System Repair:
Brake caliper overhaul, brake pad and shoe replacement, master cylinder and brake booster service, bleeding the brake system.
Electrical Diagnostics:
Detailed wiring diagrams for tracing faults, testing of sensors and actuators, starter motor and alternator testing, fuse and relay identification.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, shock absorbers, control arms, wheel bearing replacement, steering rack servicing.
Fuel Injection Service:
Injector testing and cleaning, fuel pump testing, throttle body cleaning and adjustment, idle air control valve service.
Body And Interior Repair:
Door panel removal, seat adjustment and repair, dashboard removal, body panel alignment, minor bodywork repair guidance.
Cooling System Maintenance:
Radiator flushing, thermostat replacement, water pump seal replacement, coolant leak diagnosis.
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls
Detail Level:
Step-by-step instructions with detailed illustrations, diagrams, and exploded views
Oil Change Interval:
Typically 7,500 miles or 12,000 km, or 1 year (whichever comes first), check manual for specific engine variant.
Timing Belt Replacement:
Critical: typically 60,000 miles or 96,000 km for most engines (check manual for specific engine codes like F7P which may have different intervals).
Engine Oil Type:
API SG/SH, ACEA A2/A3, viscosity typically 10W-40 or 5W-40 depending on climate. Refer to manual for specific engine.
Coolant Type:
Ethylene glycol-based coolant, typically 50% mixture with distilled water. Refer to manual for specific type (e.g., G11).
Transmission Fluid Manual:
GL-4 specification manual transmission fluid, viscosity typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
ATF Dexron II or equivalent.
Common Problems:
Corrosion (especially around wheel arches, sills, and rear screen), minor electrical gremlins, wear on suspension bushings, potential for ignition coil failure, exhaust system corrosion.
Maintenance Focus:
Regular timing belt replacement is critical to prevent catastrophic engine damage. Thorough inspection for rust is advised.