Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking to understand and maintain their Rover 800 series vehicles
Value Proposition:
Provides dealer-level repair information for a fraction of the cost of professional servicing, empowering owners to perform their own repairs and save money
Delivery Method:
Instant download for immediate access
Instruction Style:
Vehicle/model specific, not generic, with step-by-step instructions and visual aids
Completeness:
The only service repair workshop manual needed for the specified range
Engine Systems:
Engine mechanical, engine management, fuel injection, ignition, cooling, lubrication, exhaust
Transmission Systems:
Manual and automatic transmission overhaul, diagnostics, fluid service, torque converter service
Chassis Systems:
Suspension (front and rear), steering, brakes (hydraulic and mechanical components), wheels, tires
Electrical Systems:
Wiring schematics, lighting, instrumentation, power distribution, starting and charging, body electronics, engine control units (ECUs)
Body And Trim:
Body panel repair, interior trim removal and installation, glass replacement, door mechanisms, sealing systems
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacement, spark plug replacement, brake pad inspection and replacement
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, component testing procedures, diagnostic tool usage (OBD-I era)
Repair Procedures:
Engine overhaul (e.g., head gasket replacement, piston ring replacement), transmission rebuild, brake caliper overhaul, power steering pump replacement, starter motor replacement, alternator replacement, suspension component replacement
Installation Procedures:
Component installation and replacement, accessory fitment (where applicable)
Depth Of Information:
Factory high-detailed, complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for complete repair
Diagnostic Capability:
Advanced diagnostics, component-level troubleshooting, electrical system tracing via schematics
Rebuild Procedures:
Comprehensive rebuild procedures for major mechanical components like engines and transmissions
Printability:
All pages are printable, with options to blow up images for enlarged copies
Binding:
Digital download (no physical binding)
Paper Quality:
N/A (digital format)
Operating Systems:
Compatible with Windows 7, Vista (32 & 64-bit), XP, ME, 98, NT, 2000, and Mac computers
Software Requirements:
Adobe PDF Reader
Engine Codes And Variants:
Covers 2.0L (820), 2.5L (825), and 2.7L (827) engine variants. Specific engine codes within these displacements would be detailed in the manual (e.g., M-series engines like M16 for 2.0, KV6 for 2.5/2.7 from later iterations/facelifts).
Horsepower Torque Data:
Detailed specifications for each engine variant, including horsepower and torque curves, are provided for each model year within the 1986-1995 range.
Fuel Delivery Type:
Electronic Fuel Injection (EFI) for most variants, with specific details on injectors, fuel pump, pressure regulator, and ECU control.
Ignition System:
Electronic ignition systems, including coil-on-plug or distributor-based systems, with diagnostic procedures for sensors and control modules.
Oil Specifications:
Specific engine oil viscosity grades (e.g., 10W-40, 5W-30) and API service classifications appropriate for each engine type, along with oil change intervals.
Standard Transmission Options:
Manual transmissions (e.g., 5-speed) for various models, with detailed repair and maintenance procedures.
Automatic Transmission Options:
Automatic transmissions (e.g., 4-speed automatic) for various models, including diagnostic routines, fluid specifications, and overhaul procedures.
Transmission Fluid Specifications:
Specific automatic transmission fluid (ATF) types (e.g., Dexron III) and manual transmission gear oil specifications, including capacities and change intervals.
Clutch System:
Detailed procedures for clutch inspection, replacement, and hydraulic system maintenance (master and slave cylinders).
Body Styles:
Saloon (sedan), Hatchback (often referred to as the 'Fastback'), Coupe, and possibly Estate/Wagon variants depending on exact market and year.
Curb Weight Range:
Detailed curb weight specifications for each model variant and trim level will be included in the manual.
Gross Vehicle Weight Rating:
GVWR figures for safe towing and load limits will be present.
Wheel Bolt Pattern:
Specific wheel bolt patterns (e.g., 5x114.3 or similar) and offset details for factory and optional wheels.
Crash Test Information:
While formal ratings like NHTSA/Euro NCAP were less standardized during the early part of this model's life, the manual will cover safety system construction and repair, implying design considerations for occupant protection.
Braking System Components:
Detailed diagnostics and repair for ABS (Anti-lock Braking System) if equipped, including wheel speed sensors, hydraulic control unit, and brake pressure modulators.
Airbag Systems:
Information on airbag system components, deployment sensors, control modules, and safety precautions for working on these systems (if equipped on later models).
Seat Belt Systems:
Maintenance and adjustment procedures for seat belts and pre-tensioners.
Audio System Options:
Details on factory radio/cassette/CD players, speaker configurations, and antenna systems. Troubleshooting common audio issues.
Cruise Control System:
Repair and diagnostic information for the cruise control system, including actuator, vacuum lines, and control module.
Climate Control System:
Procedures for diagnosing and repairing air conditioning systems, heater cores, blower motors, and HVAC control panels.
Onboard Diagnostics:
Information on the OBD-I (On-Board Diagnostics) system used during this period, including how to access fault codes and interpret diagnostic data.
Oil And Filter Change:
Typical intervals for oil and filter changes would be every 6,000-10,000 miles or annually, depending on usage and oil type. Specific recommendations are detailed.
Timing Belt Replacement:
For engines utilizing timing belts (e.g., some 2.0L variants), replacement intervals would be critical and specified (e.g., 60,000 miles or 5 years). Interference engine designs would make this a vital preventive maintenance task.
Transmission Fluid Service:
Intervals for automatic transmission fluid and filter changes are typically around 30,000-60,000 miles. Manual transmission fluid checks and potential changes at higher mileages.
Coolant Specifications:
Specifications for engine coolant type (e.g., ethylene glycol-based, specific color/type like OAT or HOAT) and mixture ratios (e.g., 50/50 water/antifreeze).
Brake Fluid Specifications:
DOT 3 or DOT 4 brake fluid specifications, with advice on periodic flushing and replacement due to hygroscopic nature.
Common Wear Items:
Details on common wear items such as suspension bushings, exhaust system components, brake discs and pads, and alternator/starter motor reliability based on model year.
Engine Specific Concerns:
Potential issues specific to engine variants, such as head gasket reliability in certain K-series engines, or timing belt tensioner issues if applicable.
Electrical Gremlins:
As with many vehicles of this era, the manual would likely offer solutions for common electrical gremlins, such as intermittent warning lights, faulty window regulators, or central locking issues.
Rover Brand Positioning:
The Rover 800 series was positioned as a premium executive car, representing Rover's attempt to compete in a higher market segment against established European and Japanese luxury brands.
Rover Sd1 Relation:
Successor to the Rover SD1, sharing its large executive car class positioning.
Honda Collaboration:
Significant technical collaboration with Honda, resulting in shared platforms and powertrains (e.g., Honda Legend underpinning the early Rover 800 Series, particularly the 2.7L V6 models).
Manufacturing Location:
Primarily manufactured in the United Kingdom.
Facelifts And Updates:
The 1986-1995 period saw at least one major facelift (often referred to as the 'R17' or '800 Series II' from circa 1991), introducing revised styling, interior updates, and potentially new engine options (like the K-series for the 820 models) and improved transmissions.
Contemporary Reviews:
While not directly an award, the manual would implicitly cover how to maintain and repair features that were praised in contemporary automotive reviews, such as ride comfort, engine refinement (particularly V6 models), and interior appointments.
Reliability Data:
The manual's existence and detail imply a focus on reliability and repairability, though specific reliability ratings from consumer organizations of the era are not directly provided by the manual's description.
