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SACHS MADASS 50 125 Shop Manual 2005 Onward

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This manual covers the MadAss 50, specifically models equipped with the 125cc engine, from 2005 onwards. The MadAss is recognized for its distinctive naked, scrambler, and supermoto-influenced styling, offering a...
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Typ: Motorcycle
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Art.-Nr: 60901
SACHS MADASS 50 125 Shop Manual 2005 OnwardSACHS MADASS 50 125 Shop Manual 2005 OnwardSACHS MADASS 50 125 Shop Manual 2005 OnwardSACHS MADASS 50 125 Shop Manual 2005 Onward
This manual covers the MadAss 50, specifically models equipped with the 125cc engine, from 2005 onwards. The MadAss is recognized for its distinctive naked, scrambler, and supermoto-influenced styling, offering a unique blend of rugged aesthetics and functional performance. Engineered with a focus on reliability and straightforward operation, the MadAss 125cc variant provides an engaging riding experience suitable for urban commuting and recreational use. Its robust construction and heritage, coupled with accessible 125cc displacement, make it a compelling choice for riders seeking a distinctive and capable machine. This comprehensive Service and Repair Manual is designed to assist MadAss owners, mechanics, and technicians in maintaining and repairing their vehicles. It provides in-depth coverage of all major systems, including the engine, transmission, electrical system, fuel system, brakes, and suspension. Detailed procedures for routine maintenance, troubleshooting, engine overhauls, carburetor tuning, and component repair are clearly outlined with step-by-step instructions and diagrams. This manual aims to empower users with the knowledge and guidance necessary to ensure the longevity and optimal performance of their MadAss.
🏷️ Basic Information
Identification
Make:
Sachs
Model:
MadAss
Model Variant:
50
Model Variant Engine:
125cc
Codes
Product Name:
SACHS MADASS 50 125 Shop Manual 2005 Onward PDF Download
👋 Introduction
Market Position
Target Audience:
Sachs MadAss owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Benefit Proposition:
Significant cost savings on repairs and maintenance compared to professional workshops.
Key Features
Ease Of Use:
User-friendly, intuitive layout making complex repairs accessible.
Completeness:
Covers all servicing, repairs, and routine maintenance for specified models and years.
Delivery Method:
Instant PDF download upon payment confirmation.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Downloadable:
Yes
Compatibility:
Windows, macOS, Linux, Tablets, Smartphones
Page Count
Estimated Page Count:
Detailed (Specific count not provided, but described as in-depth)
📖 Manual Coverage
Systems Covered
Engine:
Complete service, repair, and overhaul procedures for the 125cc engine.
Transmission:
Maintenance, troubleshooting, and repair of the transmission system.
Electrical System:
Comprehensive wiring diagrams, troubleshooting, and repair of all electrical components.
Fuel System:
Diagnosis and repair of carburetor, fuel lines, and related components.
Cooling System:
Service and maintenance of the engine's cooling system (if applicable).
Braking System:
Repair and maintenance of front and rear braking systems.
Suspension System:
Maintenance and adjustment of front forks and rear shock absorbers.
Chassis And Frame:
Inspection and repair of the vehicle's frame and structural components.
Bodywork And Fairings:
Installation, removal, and repair of body panels and cosmetic components.
Ignition System:
Service and troubleshooting of spark plug, CDI unit, and related components.
Exhaust System:
Inspection and maintenance of the exhaust manifold and muffler.
Procedures Included
Routine Maintenance:
Detailed procedures for oil changes, filter replacements, chain adjustments, tire pressure checks, and spark plug service.
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon issues across all systems.
Engine Rebuild:
Comprehensive instructions for engine disassembly, inspection, component replacement, and reassembly.
Carburetor Tuning:
Detailed guidance on cleaning, adjusting, and synchronizing the carburetor.
Brake System Service:
Procedures for brake pad replacement, caliper service, and bleeding the brake system.
Electrical Component Repair:
Instructions for servicing lights, horn, ignition system, and starter.
Suspension Adjustment:
Guidance on setting preload and damping for optimal handling.
Wheel And Tire Service:
Instructions for tire changes, wheel balancing, and spoke tensioning.
Engine Mount Inspection:
Procedures for checking and tightening engine mounting bolts.
Wheel Bearing Service:
Instructions for inspecting and replacing wheel bearings.
Steering Head Adjustment:
Guidance on adjusting and maintaining the steering head bearings.
Technical Depth
Depth:
Full Professional Quality, In-Depth
Detail Level:
Step-by-step instructions with pictures and wiring diagrams.
📊 Manual Specifications
File Format
Type:
PDF
Quality:
High-resolution, suitable for printing.
Print Quality
Render:
Excellent clarity for text, diagrams, and images.
Binding Type
N/A:
Digital Download (No physical binding)
Paper Type
N/A:
Digital Download (No physical paper)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke (typical for this class and era, specific details would be within the manual).
Displacement:
125cc (as indicated in product name)
Performance
Horsepower:
Specifications would be detailed in the manual (typically around 8-10 HP for this displacement).
Torque:
Specifications would be detailed in the manual.
Fuel System
Carburetion:
Likely a Keihin or similar brand carburetor (specific model detailed in manual).
Fuel Type:
Unleaded gasoline (typical).
🔧 Transmission
Standard
Type:
Manual (typically 4-speed or 5-speed for this segment).
Optional
Availability:
N/A (Manual transmission is standard).
Features
Clutch:
Wet multi-plate clutch (typical).
Final Drive:
Chain drive (typical for this motorcycle style).
📐 Dimensions
Exterior
Style:
Naked/Scrambler/Supermoto influenced styling.
Weights
Dry Weight:
Specifications would be detailed in the manual (typically around 100-120 kg).
🛡️ Safety Features
Ratings
N/A:
Not applicable for this type of manual/vehicle (focus is on repair, not safety ratings).
Active Features
Braking:
Disc brakes front and rear (standard for safety and performance).
Passive Features
Lighting:
Headlight, taillight, turn signals (as per legal requirements).
💡 Technology Features
Infotainment
N/A:
Basic motorcycle; no advanced infotainment features.
Driver Assistance
N/A:
No electronic driver assistance systems.
Connectivity
N/A:
No connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually (detailed in manual).
Valve Adjustment:
Recommended at specific mileage intervals (detailed in manual).
Chain Lubrication Adjustment:
Regular checks and adjustments based on riding conditions (detailed in manual).
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, SAE 10W-40 or 20W-50 (specific viscosity based on climate, detailed in manual).
Brake Fluid:
DOT 3 or DOT 4 (detailed in manual).
Coolant:
If liquid-cooled, a 50/50 mix of ethylene glycol coolant and distilled water (detailed in manual).
Known Issues
Electrical Connections:
Potential for loose or corroded electrical connectors, requiring inspection and dielectric grease.
Carburetor Performance:
May require periodic cleaning and adjustment for optimal running.
Suspension Wear:
Front fork seals and rear shock absorbers may require maintenance or replacement over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Sachs (German brand with a long history in engine manufacturing).
Model Evolution
Introduction Era:
The MadAss line was introduced in the early 2000s, with this manual covering models from 2005 onwards.
Production
Manufacturing Origin:
Likely assembled in China or Taiwan under Sachs licensing/supervision for the 125cc models.
🏆 Awards & Recognition
Recognitions
N/A:
No specific awards or recognitions are typically associated with this type of service manual for a niche motorcycle model.
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