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Same Explorer 2 3 75 85 95 100 T TB Special Tractor Service Repair Shop Manual Download PDF

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🏷️ Basic Information Identification Make: Same Model: Explorer 2 Series Codes Engine Codes: Various Same and Deutz engines, specific codes vary by sub-model and year (e.g., SDF 1000 Series, Deutz...
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Typ: Tractor
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Art.-Nr: 27350
Same Explorer 2 3 75 85 95 100 T TB Special Tractor Service Repair Shop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Same
Model:
Explorer 2 Series
Codes
Engine Codes:
Various Same and Deutz engines, specific codes vary by sub-model and year (e.g., SDF 1000 Series, Deutz BF4Mxxxx, BF6Mxxxx)
👋 Introduction
Market Position
Market Position:
The Same Explorer 2 series tractors were positioned as versatile, mid-range utility tractors for a variety of agricultural applications, known for their robust build and reliable performance. This manual serves the aftermarket and existing owner base for maintenance and repair.
Competitive Analysis
Competitive Analysis:
Competed with models from manufacturers like John Deere, Case IH, New Holland, Massey Ferguson, and Fendt in the utility tractor segment. Key selling points were often power-to-weight ratio, fuel efficiency, and European engineering.
Key Features
Key Features:
Versatile platform, range of engine options, advanced hydraulic systems, optional 4WD, comfortable operator environment (cab or platform options), robust drivetrain for demanding tasks.
Key Features Detail:
The Explorer 2 series often featured a robust cast-iron construction, a comfortable and ergonomic operator's station with good visibility, and a well-balanced chassis for stability. The hydraulic system was typically a powerful open-center or closed-center type, capable of handling demanding implement requirements.
📋 Manual Details
Coverage Areas
Coverage Areas:
All aspects of service, repair, and maintenance for Same Explorer 2 Series tractors, including all engine types and sub-models (75, 85, 95, 100 T, TB, Special)
Coverage Areas Detail:
This manual is designed to be a comprehensive resource for technicians and owners alike. It covers everything from scheduled preventative maintenance to complex component overhauls and troubleshooting for all identified sub-models and engine variants of the Same Explorer 2 series.
Page Count
Page Count:
Extensive (Specific count not provided, but described as 'in depth' and 'full professional quality')
Manual Type
Manual Type:
Service and Repair Shop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Drivetrain (Transmission, Axles, PTO), Hydraulics (including PTO, hitch, auxiliary hydraulics), Electrical System (including lighting, starter, alternator, wiring diagrams), Fuel System, Cooling System, Lubrication System, Braking System, Steering System, Chassis, Bodywork, Operator Station (Cab/Platform)
Systems Covered Detail:
Engine management, fuel injection system calibration, turbocharger servicing, cooling system diagnostics (radiator, water pump, thermostat), lubrication system flow and pressure testing, starter motor and alternator testing, complete wiring harness diagrams with component identification, hydraulic pump and valve body repair, hydraulic cylinder and hose servicing, PTO clutch and brake adjustment, front and rear axle overhaul, differential and final drive rebuild, brake system inspection and repair (wet or dry), steering box or hydraulic steering unit maintenance, clutch replacement procedures, transmission gear set inspection and replacement, cab climate control (if equipped), dashboard instrumentation and warning lights.
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, lubrication), major component overhaul, diagnostics and troubleshooting, component removal and installation, adjustments, system bleeding, wiring harness repair, calibration procedures, specific model variations (T, TB, Special)
Procedures Included Detail:
Specific repair procedures include engine timing adjustments, injector testing and replacement, turbocharger inspection and seal replacement, radiator flush and coolant system pressure testing, fuel tank cleaning and fuel line replacement, alternator and starter motor bench testing, complete transmission dis/reassembly, hydraulic system component testing (pressure tests for pump, valves, cylinders), PTO engagement mechanism repair, brake caliper or drum servicing, steering cylinder seal replacement, electrical component diagnosis using wiring diagrams, HVAC system service (if applicable), and body panel alignment and repair.
Technical Depth
Technical Depth:
Comprehensive, step-by-step instructions with detailed diagrams and illustrations suitable for professional technicians and experienced DIY users. Covers all areas of repair.
📊 Manual Specifications
File Format
File Format:
PDF
File Format Detail:
PDF format allows for excellent searchability of text, enabling quick access to specific repair information. High-resolution scans ensure clarity of diagrams and illustrations, making them suitable for printing or viewing on high-resolution displays.
Print Quality
Print Quality:
Professional quality, designed for clear viewing on PC, MAC, Tablets, and Smartphones. Includes high-resolution images and diagrams.
Binding Type
Binding Type:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Same or Deutz inline 4-cylinder and 6-cylinder turbocharged diesel engines. Specific models like the 75, 85, 95, 100 indicate approximate horsepower ratings.
Primary Engine Detail:
The core engines are typically Same's own designs or Deutz engines widely used in the agricultural sector. Examples include the Same 1000.4 (4-cylinder) and 1000.6 (6-cylinder) series, or Deutz BF4Mxxxx and BF6Mxxxx variants. Specific displacement and bore/stroke figures are model-dependent and detailed within the manual.
Performance
Performance:
Horsepower ratings typically range from approximately 75 HP for the Explorer 75 to 100 HP for the Explorer 100. Torque figures vary by engine variant and load. Turbocharging provides enhanced power and efficiency.
Fuel System
Fuel System:
Commonly utilizes mechanical or electronic fuel injection systems (depending on year and specific engine), high-pressure fuel pumps, fuel filters, and injectors. Systems require precise timing and fuel quality.
Fuel System Detail:
Early models might feature rotary or inline injection pumps (e.g., Bosch VE or MW), while later models could incorporate electronic unit injectors (EUI) or common rail systems, depending on emission standards and engine manufacturer. This manual covers the specific fuel system components and diagnostic procedures for each variant.
🔧 Transmission
Standard
Standard:
Various manual transmission options, often with synchronized gears for ease of shifting. May include a synchronized reverser or power shuttle. Common configurations include 40 km/h or 50 km/h transmissions with multiple speed ranges (e.g., 16 forward x 16 reverse).
Optional
Optional:
Some models may have offered creeper gear options or more advanced powershift (e.g., powershift or semi-powershift) transmissions for on-the-go gear changes.
Features
Features:
Oil-immersed clutch, synchronized shifting, differential locks (front and rear), optional powershift gears, robust final drives for heavy-duty operation.
Features Detail:
The power shuttle (if equipped) allows for forward/reverse direction changes without using the clutch pedal, significantly increasing operator efficiency during loader work or shuttle operations. Gear ratios are optimized for a balance of field work and transport speeds.
📐 Dimensions
Exterior
Exterior:
Dimensions vary significantly based on configuration (cab vs. platform, tire sizes, front axle). Typical overall length around 4-4.5 meters, width around 2-2.3 meters, and height to cab roof around 2.5-2.8 meters.
Weights
Weights:
Operating weight typically ranges from 4,000 kg to 5,500 kg, depending on configuration and equipment. Gross Vehicle Weight Rating (GVWR) will be higher.
🛡️ Safety Features
Ratings
Ratings:
Tractors are designed to meet ROPS (Roll-Over Protective Structure) standards. Brake performance is critical and detailed in the manual. Specific safety certifications related to agricultural machinery apply.
Active Features
Active Features:
Independent braking system on rear wheels, parking brake, differential lock for improved traction, PTO safety features, neutral start interlocks.
Passive Features
Passive Features:
Roll-Over Protective Structure (ROPS) as standard or optional, seat belts, operator presence controls, guards for moving parts (PTO, driveshafts, fan).
💡 Technology Features
Infotainment
Infotainment:
Basic operator controls, analog or digital gauges for engine speed, temperature, fuel level, and hydraulic pressure. Optional work lights and radio/CD player in enclosed cabs.
Driver Assistance
Driver Assistance:
Features like power steering, hydrostatic steering assist, differential lock, and optional powershift transmission aid operation. PTO engagement/disengagement controls.
Connectivity
Connectivity:
Limited connectivity by modern standards. Typically includes power outlets for accessories and basic electrical connections for implements.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals include: Engine oil and filter every 250-500 hours, transmission/hydraulic oil and filter every 1000-1200 hours, air filter replacement as needed or per condition, fuel filter replacement every 500 hours. Specific intervals detailed in the manual.
Service Intervals Detail:
Beyond basic fluid changes, the manual will detail lubrication points for the chassis and moving parts (e.g., kingpins, PTO shaft), inspection of belts and hoses for wear, tire pressure recommendations, battery maintenance, and specific checks for the three-point hitch and hydraulic remotes. Diesel particulate filter regeneration or cleaning procedures may be included for later models.
Fluid Specifications
Fluid Specifications:
Engine oil: API CG-4 or CH-4, SAE 15W-40 (check manual for specific viscosity based on temperature). Hydraulic/Transmission Oil: UTTO (Universal Tractor Transmission Oil) meeting specifications like John Deere J20C or similar, typically SAE 10W-30 or 10W-40. Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Brake fluid: DOT 3 or DOT 4.
Fluid Specifications Detail:
Engine oil capacity (e.g., 12-15 liters), hydraulic oil capacity (e.g., 40-60 liters), transmission oil capacity (can be shared with hydraulic system or separate, depending on design), and coolant capacity (e.g., 20-25 liters) are critical pieces of information provided to prevent overfilling or underfilling, ensuring proper lubrication and cooling.
Known Issues
Known Issues:
Potential issues can include wear on clutch components, hydraulic system leaks or pressure drops, wear in PTO clutch packs, electrical gremlins in older wiring harnesses, and turbocharger issues if not properly maintained. The manual provides diagnostics for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Same (Società Accomandita Emilia) is an Italian manufacturer with a long history of producing agricultural machinery, known for innovation and robust construction. Acquired by the SDF Group (which also owns Deutz-Fahr).
Model Evolution
Model Evolution:
The Explorer 2 series represents an evolution of Same's mid-range tractor offerings, building on previous successful lines with updated engines, transmissions, and ergonomic improvements. Models like the 'T' (Turbo) and 'TB' indicate specific engine or transmission enhancements.
Production
Production:
The Explorer 2 series was produced in the late 1990s and early 2000s. Production facilities were primarily located in Italy.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the Explorer 2 series are not widely publicized, Same tractors have historically been recognized for their engineering and reliability in European agricultural markets.
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