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Same Rubin 160 180 200 Service Repair Workshop Manual book

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🏷️ Basic Information Identification Make: Same Model: Rubin Model Variants: 160, 180, 200 Vehicle Type: Tractor Codes Product Code Reference: The manual lists several part number-like references for wiring diagrams,...
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Same Rubin 160 180 200 Service Repair Workshop Manual bookSame Rubin 160 180 200 Service Repair Workshop Manual bookSame Rubin 160 180 200 Service Repair Workshop Manual book
🏷️ Basic Information
Identification
Make:
Same
Model:
Rubin
Model Variants:
160, 180, 200
Vehicle Type:
Tractor
Codes
Product Code Reference:
The manual lists several part number-like references for wiring diagrams, such as '0.011.5375.4/03 Suspended front axle wiring'. These are critical for identifying specific electrical system components and layouts.
👋 Introduction
Market Position
Market Position:
The Same Rubin series tractors are positioned as robust, high-horsepower agricultural machines designed for demanding fieldwork. They typically compete in the medium to heavy-duty tractor segment, offering a blend of power, functionality, and reliability for professional farming operations.
Target User:
This manual is aimed at agricultural mechanics, service technicians, and technically inclined tractor owners who need detailed instructions for maintenance, repair, and troubleshooting of the Same Rubin 160, 180, and 200 tractors.
Competitive Analysis
Competitive Analysis:
In its class, the Same Rubin tractors would have competed with similar offerings from brands like John Deere, Case IH, New Holland, Fendt, and Deutz-Fahr, focusing on power output, transmission technology, hydraulic capacity, and driver comfort for long working days.
Key Features
Key Features:
High power output, advanced hydraulic systems for implement control, sophisticated transmission options (likely including powershift), robust axle and drivetrain components for heavy-duty use, integrated electronic control systems for diagnostics and operation, and features designed for operator comfort and efficiency.
Electronic Control Integration:
The extensive sections on ECU testing and calibration highlight the significant integration of electronic control systems for managing engine, transmission, and hydraulic functions, providing advanced diagnostics and tuning capabilities.
📋 Manual Details
Coverage
Coverage Areas:
Hydraulic System, Steering, Power Shift Transmission, Front Axle, Rear Axle, Rear PTO, Rear Power Lift, Braking System, Hydraulic Front Axle Suspension, Electronic Components (ECU Testing & Calibration), Electrical Diagrams, Engine Hood, Side Panels, Grille, Starter Motor, Alternator, Air Compressor, Trailer Air Braking, Air Conditioning System, Condenser Cooling Fans, Intercooler, Gearbox Oil Cooler, Front PTO Oil Cooler, Radiator, Expansion Tank, Thermostat Valves, Coolant Pump, Oil Pressure Sensor, Electronic Actuator, Injection Pumps, Suction Filter, Exhaust Pipe and Silencer, Turbocharger, Rocker Covers, Engine Speed Sensor, Front Crankshaft Seal, Brake Pumps, Brake Pedals, Power Steering, Front Wheels, Front Brakes, Epicylc Reduction Units, Stub Axle Housings, Front Halfshafts, Steering Cylinders, Front Lift Cylinders, Front Suspension Solenoid Valves, Front Suspension Cylinders, Front Axle and Support Assembly, Front Suspension Position Sensor, Front Axle Differential, Front Axle Support Bushings, Front Carrier, Front PTO, Antishock Valve and Accumulators, Battery Support, Fuel Tanks, Propeller Shafts, Clutch Control Unit, Rear Wheels, Complete Pump Assembly, Pumps, Pump Drive, Power Shift Control Valve, Shuttle Assembly, Range Gearbox Control Unit, Auxiliary Control Valve Assembly, Supplementary Lift Cylinders, Lift Draft Sensor, Lift, Arm-Rest Controls, Steering Wheel, Steering Column Switch Unit, Instrument Panel, Instrument Panel Shroud, Right-Hand Console, Left-Hand Console, Electronic Control Units, Fuse Block, Accelerator Potentiometer, Clutch Pedal, Control Cables, Standard Control Levers, Cross-Gate Control Lever, Heater Valve, Heater Matrix, Air Conditioning Evaporator, Right-Hand Blower, Left-Hand Blower, Windscreen Wipers
Coverage Scope:
The manual provides a comprehensive guide for servicing, repairing, and maintaining the specified Same Rubin tractor models, covering nearly every system and component of the tractor, from the engine and drivetrain to the hydraulics, electronics, and operator controls.
Format
Page Count:
804
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Manual Version:
This appears to be a comprehensive service and repair manual, not an owner's manual or parts catalog.
📖 Manual Coverage
Systems
Systems Covered:
Hydraulic systems (including pumps, valves, circuits, power steering, trailer braking), Transmission (Power Shift, Range Gearbox, Clutch Control), Drivetrain (Front Axle, Rear Axle, PTOs, Reduction Units, Halfshafts), Braking System, Suspension (Front Axle Hydraulic Suspension), Engine Support Systems (Cooling, Fuel, Exhaust, Turbocharging, Injection), Electrical Systems (ECU diagnostics, wiring diagrams, component testing), Air Conditioning, Mechanical Components (Starter, Alternator, Air Compressor), Control Systems (Electronic Control Units for Engine, Transmission, Lift, Armrest), Operator Controls and Cab Systems.
Procedures
Procedures Included:
Removal, Refitting, Dismantling, Assembly, Adjustment, Calibration, Inspection, Renewal, Testing, Troubleshooting (via alarm codes), Bleeding, Servicing, Tensioning, Maintenance, Overhaul.
Depth
Technical Depth:
Comprehensive, covering detailed repair and maintenance procedures for all major mechanical, hydraulic, and electrical systems. Includes diagnostic information for electronic control units, extensive wiring diagrams, and component-level troubleshooting.
Systems Covered
Hydraulic System Details:
Detailed coverage of hydraulic circuits (Oil Level Maintenance, Steering/Power Shift Control, Auxiliary Services/Lubrication), variable displacement pumps, control valves (Auxiliary Services, Main Clutch, Power Shift, Services, Range Gearbox), power steering, trailer braking valve, hydraulic front axle suspension, and front suspension control valves. Includes diagrams and component-level procedures.
Drivetrain And Axle Details:
Comprehensive sections on the Front Axle (including epicyclic reduction units, stub axle housings, half-shafts, differential, suspension components), Rear Axle, and Rear PTO. Covers removal, refitting, dismantling, assembly, and adjustment procedures.
Engine Component Repair:
Covers detailed procedures for the removal and refitting of key engine components including injection pumps, turbochargers, oil pressure sensors, and electronic actuators. It also includes maintenance of engine ancillary systems like the suction filter and exhaust system.
Pto And Lift Systems:
Detailed coverage of the Rear PTO (removal, dismantling, assembly) and the Rear Power Lift system (including cylinders, draft sensors, and main lift assembly). Also mentions front PTO components and front lift cylinders.
Fuel And Exhaust Systems:
Covers fuel tank removal and refitting, exhaust pipe and silencer removal and refitting, and turbocharger removal and refitting, which are vital for engine performance and longevity.
Electrical And Electronics Details
Electrical And Electronics Details:
Extensive coverage of the electrical system, including functional diagrams, numerous specific wiring harnesses (e.g., suspended front axle, cab, diagnostic, front/rear wiring, sensor wiring), ECU testing procedures for Engine, Transmission, Lift, and Armrest, and a list of alarm codes for various electronic components, including Bosch electro-hydraulic control valves. Also covers starter motor, alternator, and fuse block.
Engine And Cooling Details
Engine And Cooling Details:
Covers components such as injection pumps, turbocharger, exhaust pipe and silencer, rocker covers, engine speed sensor, front crankshaft seal, and cooling system components like the radiator, expansion tank, thermostat valves, and coolant pump. Includes removal, refitting, and renewal procedures.
Operator Controls And Cab Details
Operator Controls And Cab Details:
Detailed procedures for removal and refitting of interior components including the steering wheel, steering column switch unit, instrument panel, instrument panel shroud, right-hand and left-hand consoles, arm-rest controls, accelerator potentiometer, and control cables for auxiliary service valves. Also covers standard and cross-gate control levers.
Brake System Details
Brake System Details:
Comprehensive coverage of the braking system, including brake pumps, brake pedals, microswitches, bleeding procedures, and front brake overhaul and assembly. Also mentions trailer air braking units and associated components.
Air Conditioning And Cooling Details
Air Conditioning And Cooling Details:
Detailed sections on the air conditioning system's operation, servicing, discharging, flushing, and recharging. Covers removal and refitting of components like the compressor, condenser, receiver-drier, evaporator, and blowers. Also includes intercooler and gearbox/PTO oil coolers.
Procedures Included
Transmission Repair Procedures:
Power Shift Transmission removal, refitting, dismantling, assembly, and control valve procedures. Shuttle assembly dismantling, adjustment, and assembly. Range Gearbox Control Unit removal, refitting, dismantling, and assembly. Clutch Control Unit removal, refitting, dismantling, and assembly.
Hydraulic Component Repair:
Procedures for pumps (removal, refitting, testing), control valves (removal, refitting, dismantling, assembly), power steering system (checking, removal, refitting, dismantling, assembly), and steering cylinders (removal, refitting). Also covers front lift cylinders and the main lift assembly.
Front Axle And Suspension Repair:
Detailed dismantling and assembly for front axle components including epicylc reduction units, stub axle housings, half-shafts, differential, and support bushings. Covers front suspension control valves, cylinders, and positioning sensors, as well as the front carrier and axle support assembly.
Electrical Component Service:
Procedures for testing and calibrating electronic components, understanding wiring diagrams for various tractor configurations, removal and refitting of electronic control units (ECUs), fuse blocks, and sensors like the engine speed sensor and steering sensor.
Component Overhaul And Renewal:
Procedures for overhauling front brakes, renewing front crankshaft seals, and replacing various seals and bushings (e.g., front axle support bushings). Also covers the renewal of control cables and drive belts.
Wheel And Tire Service:
Procedures for removal and refitting of front and rear wheels are included, which is a fundamental maintenance task.
Technical Depth
Diagnostic Capabilities:
Significant diagnostic capabilities are covered, including detailed alarm code lists for Engine, Transmission, Lift, and Armrest ECUs, and procedures for connecting a tester to ECUs for calibration and testing. This allows for in-depth electronic troubleshooting.
Diagram Quality:
The manual includes numerous detailed diagrams, including hydraulic schematics, functional diagrams, and extensive wiring diagrams, which are essential for accurate diagnosis and repair.
Troubleshooting Guides:
The inclusion of 'List of alarm codes' for various ECUs and specific component testers provides direct troubleshooting pathways for common electronic and operational faults.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Searchability:
Likely searchable text content due to being a digital PDF, allowing for quick access to specific topics.
Digital Delivery:
Provided as a PDF download, offering immediate access and flexibility for viewing on various devices or printing as needed.
Print Quality
Print Quality Considerations:
Digital PDF is suitable for printing sections or the entire manual. Quality of printed diagrams and images will depend on the user's printer.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely turbocharged, intercooled diesel engine. Specific engine family (e.g., Deutz) would need further confirmation but is common for Same.
Engine Displacement:
Not explicitly stated, but tractors in this power class commonly feature 6-cylinder engines with displacements ranging from 6.0L to 7.5L or larger.
Performance
Horsepower Range:
Estimated 160-200 HP based on model numbers (160, 180, 200).
Fuel System
Fuel System Type:
Likely common rail or electronically controlled unit injector diesel injection system, depending on the exact generation of the Rubin series.
🔧 Transmission
Standard
Transmission Type:
The manual explicitly mentions 'Power Shift Transmission' and 'Range Gearbox Control Valve,' indicating a powershift transmission is a primary feature. The 'Shuttle Assembly' and 'Clutch Control Unit' also suggest a complex transmission system.
Optional
Optional Transmission Features:
While not explicitly detailed, advanced tractor transmissions of this era often included creep gears, power take-off (PTO) synchronized speeds, and various control modes for the powershift functions.
Features
Transmission Features:
Powershift functionality, shuttle control, range gearbox, and integrated control valves for smooth operation and precise implement management.
📐 Dimensions
Exterior
Exterior Dimensions:
Specific dimensions (Length, Width, Height) are not provided in the product information, but these are typically large, heavy-duty tractors with significant ground clearance.
Weights
Operating Weight:
Operating weight would be substantial, likely in the range of 7,000 to 10,000 kg (15,400 to 22,000 lbs) depending on configuration and options.
🛡️ Safety Features
Ratings
Safety Ratings:
Tractors of this class typically adhere to ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) standards for operator safety. Specific crash test ratings are not applicable in the same way as passenger cars.
Active Features
Active Safety Features:
Braking systems (likely hydraulic disc brakes on all wheels, possibly with trailer braking provisions), power steering, safety interlocks on transmissions and PTOs.
Passive Features
Passive Safety Features:
ROPS, seat belts, safety glass in the cab, appropriate lighting and warning signals.
💡 Technology Features
Infotainment
Infotainment Features:
Tractors of this class typically have more functional than infotainment-centric systems. Features would likely include a robust radio/CD player, climate control (A/C), and an instrument panel with diagnostic readouts rather than advanced touchscreen interfaces. The manual mentions 'Instrument with computer L1' and 'Armrest ECU Tester,' indicating sophisticated electronic monitoring and control.
Driver Assistance
Driver Assistance Features:
Electronic control units for engine, transmission, and lift, potentially with automatic functions for implement control, draft sensing, and PTO management. The inclusion of suspension control valves and sensors also points to advanced operating technologies.
Connectivity
Connectivity Features:
Limited to diagnostic ports for connecting external testers (as indicated by the 'System for testing and calibration of Electronic Components'). No external communication or GPS connectivity is implied by the manual content.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual would detail specific intervals for engine oil changes, filter replacements (oil, fuel, hydraulic, air), transmission fluid changes, axle lubricant checks, and general lubrication points. These typically range from 250-500 operating hours for major services.
Fluid Specifications
Fluid Specifications:
The manual would specify SAE viscosity grades for engine oil, transmission/hydraulic fluid (often a Universal Tractor Transmission Oil - UTTO), and axle/gear oils. It would also list approved manufacturer specifications for these fluids.
Hydraulic Fluid Type:
Likely requires a high-quality UTTO (Universal Tractor Transmission Oil) or a dedicated hydraulic fluid meeting specific Same/SDF specifications. Capacities would be substantial, often exceeding 50 liters for the main hydraulic reservoir.
Known Issues
Common Issues:
Based on general tractor knowledge of this era, potential common issues could include wear in hydraulic pumps and valves, wear in powershift clutch packs, starter motor reliability, and potential issues with electronic sensors and control units if not maintained. The manual's troubleshooting sections and alarm codes are crucial for addressing these.
Air Conditioning System Maintenance:
The manual provides detailed instructions for air conditioning system servicing, including leak testing, refrigerant handling, and component replacement, which can be critical for maintaining operator comfort in high-horsepower tractors.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Same (Società Accomandita per Azioni Elettromeccanica) is an Italian manufacturer with a long history of producing agricultural machinery, known for its innovative designs and robust construction. It is part of the SDF Group (Same Deutz-Fahr).
Country Of Origin:
Italy
Model Evolution
Model Evolution:
The Rubin series represents Same's offering in the higher horsepower tractor segment. Evolution would have involved updates to engine technology, transmission capabilities, hydraulic systems, and cab comfort/ergonomics over its production life.
Production
Production Years:
The specific production years for the Rubin 160, 180, and 200 are not stated, but this model range likely falls within the late 1990s to early 2000s era, a period of significant technological advancement in tractors.
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