🏷️ Basic Information

Make:

Ski-Doo

Manufacturer:

Bombardier Recreational Products (BRP)

Model:

REV chassis snowmobiles

Model Year:

2006

Chassis Platform:

REV

Vin Code Chassis:

No specific VIN code provided, but REV chassis generally indicates specific design characteristics.

👋 Introduction

Target Audience:

Owners, technicians, and enthusiasts seeking to maintain, repair, or troubleshoot their 2006 Ski-Doo REV chassis snowmobiles.

Manual Advantage:

Provides official, factory-backed information, ensuring accuracy and completeness often superior to aftermarket manuals. Features such as bookmarking and detailed illustrations enhance user experience.

Manual Value Proposition:

Comprehensive coverage, official factory data, detailed illustrations, step-by-step instructions, and critical safety warnings make this manual an indispensable tool for preserving the performance and longevity of the snowmobile.

📋 Manual Details

Specific Models Covered:

2006 Ski-Doo models utilizing the REV chassis (specific model variants would require further cross-referencing with BRP documentation, but generally includes Grand Touring, MX Z, Renegade, Summit, and GSX lines).

Total Pages:

503

Type:

Official Service Repair Workshop Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Engine:

Detailed coverage of Rotax engine families commonly used in 2006 REV chassis Ski-Doo models, including diagnostics, disassembly, assembly, and specifications. Likely covers 2-stroke and potentially 4-stroke variants of the era.

Fuel System:

Carburetor and EFI (Electronic Fuel Injection) systems, fuel pump, fuel lines, injectors, and associated components for optimal performance and troubleshooting.

Ignition System:

CDI (Capacitor Discharge Ignition), stator, ignition coils, spark plugs, troubleshooting ignition faults, and timing specifications.

Cooling System:

Radiator, coolant, water pump, thermostat, hoses, and fan operation, including maintenance and leak detection.

Exhaust System:

Exhaust pipes, muffler, and associated hardware; inspection for leaks and damage.

Drivetrain:

Clutch system (primary and secondary), drive belt inspection and replacement, chaincase, gears, driveshaft, and driven axle.

Suspension:

Front and rear suspension components, shock absorbers, springs, A-arms, bushings, track suspension, and linkage adjustments.

Skis And Steering:

Ski assembly, spindle, steering post, tie rods, carbides, and handlebar alignment.

Brakes:

Hydraulic brake system, caliper, master cylinder, brake lines, brake fluid specifications, bleeding procedures, and rotor inspection.

Electrical System:

Wiring diagrams, battery, charging system (alternator/stator), lighting, gauges, starter system, and accessory circuits.

Bodywork And Chassis:

Front body panels, seat, storage compartments, decals, and structural integrity of the REV chassis.

Track System:

Track inspection, tension adjustment, and replacement procedures.

Maintenance:

Regular maintenance tasks such as oil changes (for 4-stroke), spark plug replacement, air filter cleaning/replacement, lubrication points, and general inspection routines.

Troubleshooting:

Systematic diagnostic procedures for common issues, including starting problems, engine performance issues, electrical faults, and clutch malfunctions.

Repair:

Detailed, step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.

Rebuilds:

Comprehensive guidance for engine and transmission rebuilds, including torque specifications, clearances, and component tolerances.

Adjustments:

Procedures for adjusting clutches, suspension, steering, and engine timing.

Specifications:

Torque values, fluid capacities, part numbers, electrical resistance readings, and performance data.

Depth:

Comprehensive, covering basic maintenance to complete engine and chassis overhauls. Includes detailed diagrams and exploded views crucial for complex repairs.

Visual Aid Quality:

Features detailed illustrations, exploded diagrams, drawings, and photos to guide users through repair procedures.

Instructional Method:

Numbered instructions and bold figured numbers facilitate step-by-step repair guidance, directly correlating text with visual aids.

Critical Information Highlighting:

Includes notes, cautions, and warnings to highlight critical service information, ensuring safe and correct repair practices.

Ease Of Use:

Bookmark chapters and a numbered table of contents enhance ease of navigation, allowing for quick identification of specific repair procedures.

📊 Manual Specifications

Format Details:

PDF (Portable Document Format), allowing for universal compatibility and easy viewing on various devices.

Printability:

Designed for printing specific pages or the entire manual, ensuring clarity and usability in a workshop environment.

Binding:

N/A (Digital Download - PDF)

Paper Characteristics:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Engine Family:

Rotax (various displacements and configurations common to 2006 Ski-Doo, likely including 500cc, 600cc, and 700cc class 2-stroke engines, such as Rotax 500SS, 600 HO SDI, 700 HO, etc.)

Horsepower Range:

Varies significantly by specific model and engine variant. Typically ranges from approximately 90 HP to 130+ HP for the 2006 model year.

Torque Specifications:

Specific torque figures for engine components (e.g., cylinder head bolts, crankshaft nuts) will be detailed within the manual.

Carburetor Type:

Mikuni or Keihin carburetors (specific models vary by engine size).

Efi Type:

Likely Delphi or Bosch EFI systems for SDI (Semi-Direct Injection) models.

Recommended Fuel:

Typically 87-91 octane unleaded gasoline (specific octane rating will be stated in the manual).

Coolant Type:

Proprietary BRP coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors.

🔧 Transmission

Type:

CVT (Continuously Variable Transmission) featuring Ski-Doo's TRA (Torque Riser Adjuster) clutch system.

Reverse Gear:

Available on certain models, typically electronically actuated.

Clutch Calibration:

Detailed information on clutch weights, springs, and helix angles for optimal performance across different riding conditions.

Chaincase Oil:

Specific grade and quantity of gear oil for the chaincase (e.g., XPS Synthetic Gear Lubricant).

📐 Dimensions

Length Width Height:

Highly variable depending on the specific model variant (e.g., MX Z, Summit, Grand Touring). Specific dimensions will be found within the manual for each model if applicable.

Dry Weight:

Varies by model, typically between 400-550 lbs (180-250 kg) for many REV chassis models.

Track Dimensions:

Track length, width, and lug height vary by model and intended use (e.g., trail, mountain, crossover).

🛡️ Safety Features

Crash Test Results:

Snowmobiles are not typically subjected to standardized crash test ratings like automobiles. Safety information focuses on operational procedures and rider protection.

Braking System Safety:

Hydraulic disc brake system designed for reliable stopping power.

Chassis Design:

REV chassis designed for rider ergonomics and control, contributing to active safety.

Throttle Safety:

Throttle lever safety feature (often a thumb throttle) with self-returning spring.

Emergency Kill Switch:

Standard feature for immediate engine shutdown.

Rider Training Recommendation:

The manual will likely emphasize the importance of proper rider training and protective gear.

💡 Technology Features

Gauge Cluster:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and warning indicators.

Efi Systems:

For SDI models, Electronic Fuel Injection provides optimized fuel delivery and emissions control.

Diagnostic Ports:

Access points for diagnostic tools to read engine codes and system parameters on EFI models.

🔧 Maintenance

Initial Break In:

Specific break-in procedures and mileage/time intervals for new or rebuilt engines are detailed.

Clutch Inspection:

Recommended intervals for checking clutch alignment, belt condition, rollers, and buttons.

Track Tension:

Regular checks and adjustments for proper track tension.

Suspension Lubrication:

Greasing points for suspension components and steering linkage.

Engine Oil Type 4 Stroke:

For any 4-stroke variants, specific synthetic engine oil viscosity (e.g., SAE 0W-40) and API classification would be listed.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Chaincase Oil Type:

BRP XPS Synthetic Gear Lubricant or equivalent SAE 75W-90 synthetic gear oil.

Common Wear Items:

Drive belts, clutch rollers/buttons, suspension bushings, and carbides are common wear items requiring periodic inspection and replacement.

Engine Specific Concerns:

Depending on the specific Rotax engine (e.g., SDI models), potential issues like fuel injector clogging or exhaust valve cleaning may be addressed.

Special Tools Required:

The manual will likely reference specific BRP specialty tools for tasks such as clutch removal/installation, engine compression testing, and suspension adjustments.

📚 Vehicle History

Ski Doo Legacy:

Ski-Doo, a brand of BRP, has a long history of snowmobile innovation dating back to the 1960s, known for pioneering and advancing the sport.

Rev Chassis Introduction:

The REV platform, introduced in 2003, represented a significant redesign, moving the rider forward for improved weight distribution, handling, and control, revolutionizing snowmobile ergonomics.

Manufacturing Location:

Typically manufactured by BRP at their facilities, historically in Canada.

🏆 Awards & Recognition

Industry Impact:

The REV chassis itself was highly acclaimed for its innovation and impact on snowmobile design and rider ergonomics, setting new industry standards.