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2012 SKIDOO Snowmobile REV XP XR Service Repair Manual HD

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This manual covers the 2012 Ski-Doo REV XP and XR series snowmobiles, including a wide array of models such as the Summit, Expedition, GSX, Grand Touring, MX Z, and Renegade....
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2012 SKIDOO Snowmobile REV XP XR Service Repair Manual HD
This manual covers the 2012 Ski-Doo REV XP and XR series snowmobiles, including a wide array of models such as the Summit, Expedition, GSX, Grand Touring, MX Z, and Renegade. These snowmobiles are engineered with the rider-forward REV platform, known for its lightweight design and agile handling, and feature advanced engine technologies like E-TEC direct injection and Power T.E.K. systems. The 2012 lineup offers a range of engine options, from the efficient E-TEC 600 H.O. to the powerful E-TEC 800R, designed for optimal performance across varied snow conditions. Ski-Doo's legacy of innovation is evident in these models, which build upon the revolutionary REV platform introduced earlier, emphasizing rider-centric design and robust construction for recreational enthusiasts. This electronic service and repair manual provides comprehensive guidance for maintaining and repairing your 2012 Ski-Doo snowmobile. It details all necessary procedures, from routine maintenance tasks such as fluid changes and belt inspections to complex engine and transmission overhauls. The manual covers all major systems, including powertrain, chassis, controls, and electrical systems, with clear, high-definition text, images, and exploded views. Its powerful search functionality and interactive features, accessible on various devices, ensure efficient troubleshooting and diagnosis, empowering both owners and professional technicians to keep their snowmobiles in peak operating condition.
🏷️ Basic Information
Identification
Make:
Ski-Doo
Model:
REV XP / XR Series Snowmobiles
Year:
2012
Product Type:
Service and Repair Manual
Manufacturer:
Elite Studio Productions
👋 Introduction
Market Position
Target Audience:
Snowmobile owners seeking to perform their own maintenance and repairs, as well as independent repair shops.
Competitive Analysis
Seller Expertise:
Provided by Matt, a technician with 14 years of experience in recreational vehicle and watercraft maintenance, emphasizing knowledge and quality.
Key Features
Unique Selling Proposition:
High-definition, interactive electronic manual designed for ease of use and comprehensive coverage, delivered by an experienced technician.
Ease Of Use:
Program runs independently, eliminating the need for software installations. Intuitive navigation and search functionality.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, maintenance, and repair procedures for 2012 Ski-Doo REV XP and XR series snowmobiles.
Specific Models Covered:
Summit Freeride, Summit X E-TEC 800R (163, 154, 146), Summit Everest E-TEC 800R, Summit Everest 800R Power T.E.K. (163, 154, 146), Summit SP, Summit X E-TEC 600 H.O., Summit Everest E-TEC 600 H.O., Summit Sport, Expedition SE E-TEC 600 H.O., Expedition LE E-TEC 600 H.O., GSX LE E-TEC 600 H.O., Grand Touring LE E-TEC 600 H.O., Grand Touring Sport 600, MX Z X-RS E-TEC 800R, MX Z X E-TEC 800R, MX Z TNT E-TEC 800R, MX Z X-RS E-TEC 600 H.O., MX Z X E-TEC 600 H.O., MX Z TNT 800R Power T.E.K., MX Z TNT E-TEC 600 H.O., MX Z TNT 600, MX Z Sport 600, Renegade Backcountry X E-TEC 800R, Renegade Backcountry E-TEC 800R, Renegade Backcountry X E-TEC 600 H.O., Renegade Backcountry 800R Power T.E.K., Renegade X E-TEC 600 H.O., Renegade X E-TEC 800R, Renegade Adrenaline 800R Power T.E.K., Renegade Adrenaline E-TEC 800R, Renegade Backcountry E-TEC 600 H.O., Renegade Adrenaline E-TEC 600 H.O., GSX SE.
Page Count
Estimated Pages:
Likely extensive, reflecting the complexity and variety of models covered. Specific number not provided, but typical comprehensive service manuals of this nature are 500+ pages.
Manual Type
Type:
Electronic Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
Proprietary executable program (self-running, no additional software like Adobe Reader required). Can generate PDF.
Accessibility:
Compatible with desktops, laptops, iPhones, Android Phones, Tablets, and iPads.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine removal and installation, combustion system, fuel system, lubrication, cooling system, exhaust system, transmission system, power train.
Chassis & Controls:
Steering system, brakes, body.
Electrical:
Complete electrical system diagnostics and repair, including wiring diagrams.
Procedures Included
Maintenance:
Routine maintenance tasks, tune-ups, fluid changes, lubrication, filter replacements.
Repair:
Engine and transmission disassembly and reassembly, component repair, system overhauls.
Diagnostics:
Troubleshooting guides, fault diagnosis, symptom-based repair.
Technical Depth
Depth Of Information:
Comprehensive, covering all necessary instructions for any service or repair, from routine maintenance to extensive engine and transmission work.
Illustration Quality:
High Definition text, images, exploded parts views, and electrical diagrams, allowing for significant zoom capability.
Information Style:
Accurate, clear, and concise text combined with detailed illustrations, designed for users with basic mechanical knowledge.
📊 Manual Specifications
File Format
Executable Format:
Proprietary executable. No installation required. Self-contained.
PDF Export:
Option to generate a PDF version of the manual.
Print Quality
Print Capability:
Allows printing of the entire manual or individual pages multiple times.
Binding Type
Physical Binding:
N/A (Electronic Format)
Paper Type
Physical Paper:
N/A (Electronic Format)
Features
Interactivity:
Fully interactive page flipping technology, drop-down menus for navigation, zoom in/out capabilities, powerful search feature.
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Covers various E-TEC 600 H.O., E-TEC 800R, and 800R Power T.E.K. engines, specific configurations vary by model.
Performance
Horsepower Range:
Typically ranges from approximately 120 HP for the 600 H.O. to over 160 HP for the 800R variants, specific figures vary by model and tuning.
Torque Characteristics:
Focuses on providing torque specifications for rebuilds and diagnostics, crucial for optimal performance in varied snow conditions.
Fuel System
Fuel Injection Type:
Primarily E-TEC (Direct Injection) for many models, with coverage for P.T.E.K. (Precision Throttle Electronic Keihin) injection systems on specific variants.
Maintenance
Spark Plug Specifications:
Details specific spark plug types and gap settings for each engine variant, crucial for proper combustion and engine health. (e.g., NGK R series common).
Oil Type And Capacity:
Provides precise specifications for 2-stroke engine oil type (e.g., XPS 2T Synthetic) and fill capacities for premix or oil injection systems.
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with APTC (Advanced P.T.E.K. Clutch) system.
Optional
Gear Ratios:
Details secondary gear ratios and primary clutch engagement/disengagement RPMs for optimal power delivery.
Features
Clutch Adjustment:
Instructions for primary and secondary clutch inspection, service, and weight/spring adjustments for performance tuning.
Maintenance
Drive Belt Specifications:
Critical information on drive belt part numbers, inspection criteria (cracks, wear), and replacement intervals.
📐 Dimensions
Exterior
Chassis Platform:
REV XP and REV XR platforms, known for their lightweight design and rider-forward ergonomics.
Weights
Dry Weight:
Varies significantly by model. Typically ranges from 430 lbs (195 kg) to over 500 lbs (227 kg) for larger touring or long-track models.
Track Dimensions
Track Length And Width:
Covers various track lengths (e.g., 120, 136, 146, 154, 163 inches) and widths (e.g., 16 inches), which are critical for model identification and performance characteristics.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Snowmobiles are not typically subjected to standardized crash testing like automobiles.) Focus is on structural integrity and rider protection systems.
Active Features
Braking System:
Detailed information on the hydraulic disc brake system, including fluid type (DOT 4 commonly), caliper service, and pad replacement.
Passive Features
Ergonomics And Control:
Emphasis on rider positioning and control interface, crucial for safe operation in challenging terrain.
💡 Technology Features
Infotainment
Instrument Cluster:
Details the functionality of the digital/analog instrument clusters, including gauge readings, warning lights, and diagnostic codes.
Driver Assistance
Reverse Gear:
Information on the operation and maintenance of the electronic or manual reverse systems present on many models.
Connectivity
Diagnostic Ports:
Explains the location and use of diagnostic ports for connecting to diagnostic tools for fault code retrieval and parameter monitoring.
🔧 Maintenance
Service Intervals
Oil Change Intervals:
Specific intervals for oil changes (if applicable to specific engine variant, though most are 2-stroke pre-mix or oil injection) and chaincase oil. Typically at the start of the season or after a set number of operating hours/miles.
Belt Inspection Interval:
Regular inspection of the drive belt for wear and damage, often recommended every 500-1000 miles or annually.
Fluid Specifications
Coolant Type:
Specifies approved antifreeze/coolant mixtures for the engine's cooling system. (e.g., Ethylene glycol based, with specific additive packages).
Chaincase Oil Type:
Details the required type and viscosity of oil for the chaincase lubricant. (e.g., XPS Synthetic Chaincase Lube, SAE 80W-90).
Known Issues
Common Wear Items:
Provides guidance on inspecting and replacing common wear items such as suspension bushings, ski carbides, and track drive sprockets.
E Tec Diagnostics:
Includes specific troubleshooting procedures for the E-TEC direct injection system, addressing common concerns like injector issues or sensor faults.
📚 Vehicle History
Brand Heritage
Ski-Doo Legacy:
Ski-Doo, a division of Bombardier Recreational Products (BRP), has a long history of innovation in the snowmobile industry, pioneering many design elements.
Model Evolution
Rev Platform Introduction:
The REV platform, introduced in 2003, represented a significant departure with its rider-forward ergonomics, centralization of mass, and improved agility, which the 2012 models build upon.
Production
Manufacturing Origin:
Primarily manufactured by BRP in Canada.
🏆 Awards & Recognition
Recognitions
Ski-Doo Design Philosophy:
While specific awards for the 2012 models aren't listed, Ski-Doo's REV platform and E-TEC engines have consistently been recognized for their performance, efficiency, and rider-centric design.
Ratings
Technical Accuracy:
The manual is presented as highly accurate and reliable, directly from a professional technician, aiming for high buyer satisfaction.
📄 Manual Utility
Value Proposition
Diy Maintenance Support:
Empowers owners to perform complex maintenance and repairs, saving on labor costs and increasing understanding of their snowmobile.
Troubleshooting Efficiency:
Powerful search and clear diagrams significantly reduce diagnostic time for common and complex issues.
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