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SSANGYONG DAEWOO KORAndO 2010-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation Code: C200 Production Years: 2010-2012 Market Designation: SsangYong Korando / Daewoo Korando (in certain markets during transition) 👋 Introduction Market Market...
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SSANGYONG DAEWOO KORAndO 2010-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Generation Code:
C200
Production Years:
2010-2012
Market Designation:
SsangYong Korando / Daewoo Korando (in certain markets during transition)
👋 Introduction
Market
Market Position:
Compact SUV segment, positioned as a capable and value-oriented offering with a focus on practicality and off-road potential (especially in 4WD variants).
Competition
Competitive Analysis:
Competed against vehicles such as the Kia Sportage, Hyundai ix35 (Tucson), Nissan Qashqai, and Mitsubishi ASX in its primary markets. Often appealed to buyers seeking a robust design and competitive pricing.
Key Features
Key Features:
Robust chassis construction, available All-Wheel Drive (AWD), distinctive styling, powerful turbodiesel engine option.
📋 Manual Details
Coverage
Coverage Areas:
Engine, Chassis, Body, Electrical Systems, General Vehicle Information
Pages
Page Count:
Estimated 1000+ pages (typical for comprehensive workshop manuals)
Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Cooling System, Lubrication System, Exhaust System, Turbocharger System, Transmission (Manual & Automatic), Drivetrain, Suspension (Front & Rear), Steering System, Braking System (ABS, ESP), Body Structure, Exterior Body Panels, Interior Trim, Climate Control System, Power Accessories, Lighting System, Wiring Diagrams, Diagnostic Procedures
Procedures
Procedures Included:
Scheduled Maintenance, Routine Inspections, Diagnostics & Troubleshooting, Engine Removal & Installation, Engine Rebuild Procedures, Fuel System Repair, Ignition System Diagnosis, Cooling System Service, Turbocharger Maintenance, Transmission Overhaul, Driveline Component Replacement, Suspension Alignment & Repair, Brake System Bleeding & Component Replacement, Steering System Adjustment, Electrical Component Testing & Replacement, Body Panel Repair & Adjustment, Air Conditioning Service, SRS System Servicing
Depth
Technical Depth:
Comprehensive: Covers detailed repair procedures, diagnostic codes (DTCs), component testing, specifications, torque values, and exploded views for major disassembly and reassembly. Suitable for professional technicians and advanced DIYers.
Diagnostics
Diagnostic Procedures Included:
Detailed diagnostic trouble code (DTC) tables for engine management, ABS, ESP, and other electronic modules. Step-by-step troubleshooting guides for common symptoms, component testing procedures using multimeters and specialized equipment, and guidance on using OBD-II diagnostic tools.
Repairs
Specific Repair Procedures:
Engine timing belt/chain replacement (if applicable), clutch replacement, differential service, driveshaft repair, wheel bearing replacement, headlight/taillight bulb replacement, door lock actuator repair, window regulator replacement, dashboard removal, seat removal, and interior panel trim repair.
📊 Manual Specifications
File
File Format Details:
Searchable PDF, high-resolution for clear text and diagrams, printable pages.
Quality
Print Quality Recommendation:
Optimized for digital viewing and printing of individual pages or sections.
Binding
Binding Type:
N/A (Digital PDF)
Paper
Paper Type Recommendation:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary
Primary Engine:
2.0L e-XDi Diesel (Turbocharged Direct Injection)
Performance
Engine Displacement:
1998 cc
Horsepower Output:
Approx. 175-181 PS (129-133 kW) depending on specific tuning and market
Torque Output:
Approx. 360-400 Nm (266-295 lb-ft) depending on specific tuning and market
Fuel System
Fuel System Type:
Common Rail Direct Injection (CRDi)
Emissions
Emission Control:
Euro 4 / Euro 5 compliant (depending on market), includes Diesel Particulate Filter (DPF) and Exhaust Gas Recirculation (EGR).
Cooling
Cooling System Type:
Water-cooled, pressurized system with thermostat and fan control.
Lubrication
Lubrication System Type:
Forced lubrication via oil pump, oil filter, and oil cooler (if equipped).
Turbocharger
Turbocharger Details:
Variable Geometry Turbocharger (VGT) for improved low-end torque and response, equipped with an intercooler.
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual Transmission
Optional
Optional Transmission:
6-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 4410 mm (173.6 in)
Width:
Approx. 1810 mm (71.3 in)
Height:
Approx. 1675 mm (65.9 in)
Wheelbase
Wheelbase:
Approx. 2650 mm (104.3 in)
Weights
Curb Weight:
Approx. 1700-1850 kg (3748-4079 lbs) depending on configuration
Cargo
Cargo Volume:
Approx. 480-740 liters (17.0-26.1 cu ft) depending on rear seat configuration
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved a 5-star Euro NCAP safety rating (for models equipped with specific safety packages).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Hill Descent Control (HDC - on AWD models), Electronic Brake-force Distribution (EBD), Brake Assist System (BAS)
Passive Features
Passive Safety Features:
Front airbags, Side airbags, Curtain airbags, Pretensioner seatbelts, Anti-whiplash head restraints, ISOFIX child seat anchors, High-strength steel body structure.
💡 Technology Features
Infotainment
Infotainment System:
Features varied by trim level and market, typically included a CD/MP3 player, AM/FM radio, auxiliary input, and optional Bluetooth connectivity and satellite navigation systems.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (rear), rearview camera (optional on higher trims).
Connectivity
Connectivity Options:
USB and AUX input ports for media playback.
🔧 Maintenance
Intervals
Engine Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (refer to manual for exact schedule).
Air Filter Replacement Interval:
Typically every 20,000-40,000 km (12,000-24,000 miles) or as needed based on operating conditions.
Fuel Filter Replacement Interval:
Typically every 40,000-60,000 km (24,000-36,000 miles) for diesel engines.
Fluids
Engine Oil Specification:
API CI-4 or higher, ACEA B4/B5, SAE 5W-30 or 5W-40 synthetic diesel engine oil (verify exact specification and viscosity in manual).
Coolant Specification:
Ethylene Glycol based coolant with long-life inhibitors. Typically a pink or red formulation. Capacity ~7.5-8.5 liters. (Refer to manual for exact type and capacity).
Transmission Fluid Manual:
GL-4 SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron VI or equivalent ATF. Capacity ~7.5-8.5 liters (check for fill/drain procedures).
Issues
Common Issues:
Potential for DPF regeneration issues if not driven regularly or on long journeys, EGR valve problems, turbocharger wear (especially if maintenance is neglected), suspension component wear (bushings, ball joints), and electrical gremlins are not uncommon in vehicles of this era. The manual would detail diagnostic procedures for these.
📚 Vehicle History
Brand
Brand Heritage:
SsangYong Motor Company is a South Korean manufacturer known for its SUVs and specialized vehicles. Historically, it has produced vehicles with a focus on robust construction and off-road capability.
Model Evolution
Model Evolution Context:
The C200 Korando represented a significant modernization for the Korando nameplate, moving from a more traditional, rugged body-on-frame SUV to a modern monocoque (unibody) compact crossover. It was developed under KG Mobility (formerly SsangYong) ownership, with design influences and engineering shared with other brands at times during its development phase.
Production
Production Plant:
Pyeongtaek, South Korea
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this model year are not widely publicized. Its primary market appeal was often driven by its competitive pricing and feature set relative to established European and Japanese competitors.
📄 Chassis Specs
Suspension Front
Front Suspension Type:
MacPherson strut with coil springs and anti-roll bar.
Suspension Rear
Rear Suspension Type:
Multi-link independent suspension with coil springs and anti-roll bar.
Brakes Front
Front Brake Type:
Ventilated Disc Brakes
Brakes Rear
Rear Brake Type:
Solid Disc Brakes
Wheels
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Wheel Size:
17-inch alloy wheels
Tires
Standard Tire Size:
225/60 R17 (Verify exact size by market and trim)
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