Target User:
Do-it-yourselfers and experienced mechanics
Industry Segment:
Industrial Material Handling Equipment
Value Proposition:
Inexpensive way to keep vehicles working properly by providing detailed factory service information.
Manual Attributes:
• Highly detailed factory service repair manual
• Detailed illustrations
• Step-by-step instructions
• 100% complete and intact
• Covers complete disassembly of the machine
• Hundreds of photos and illustrations
Completeness:
Stated as 100% complete and intact, offering comprehensive coverage for all service and repair needs.
Major Systems:
• Product Information
• Service
• Diagnostics
• Internal Combustion Engine
• Internal Combustion Engine - Attachment Parts
• Internal Combustion Engine - Exhaust System
• Mechanical Drive Axle
• Chassis
• Driver's Compartment
• Steering System
• Wheels and Tires
• Brake System
• Operating Devices
• Electrics / Electronics
• Batteries and Accessories
• Hydraulics
• Working Hydraulics
• Hydraulic Components
• Valves
• Lift Mast
Chassis And Frame:
Detailed information on the chassis, including frame construction, structural integrity, and related components.
Steering And Wheels:
Comprehensive coverage of the steering system, including steering linkages, hydraulic power steering components, and wheel/tire specifications, including mounting and alignment procedures.
Brakes And Hydraulics:
In-depth details on the brake system (type, components, maintenance) and all hydraulic systems (working hydraulics, control valves, pumps, cylinders, fluid lines, troubleshooting).
Electrical And Battery:
Extensive coverage of the electrical system, including wiring diagrams, component testing, battery maintenance and charging, starter, alternator, and lighting systems.
Operating Devices And Controls:
Detailed information on all operator controls, including steering wheel, lift/tilt levers, accelerator, brake pedal, and any other integrated controls.
Repair And Maintenance:
• Complete disassembly and reassembly procedures
• Detailed repair instructions
• Troubleshooting guides
• Diagnostic procedures
• Component identification and function
• Maintenance schedules
• Component replacement procedures
• System adjustments
Engine Overhaul:
Step-by-step procedures for the complete overhaul of the internal combustion engine, including disassembly, inspection, repair, and reassembly of all engine components.
Hydraulic Component Repair:
Detailed procedures for the repair and overhaul of all hydraulic components, including pumps, motors, cylinders, control valves, and related sub-assemblies.
Mast Service:
Specific procedures for the maintenance, repair, and adjustment of the lift mast, including chain adjustment, roller inspection, and cylinder seal replacement.
Troubleshooting Flowcharts:
Systematic troubleshooting flowcharts to guide technicians through diagnosing and resolving specific problems.
Detail Level:
Highly Detailed, factory-level information suitable for both DIY and experienced mechanics.
Diagnostic Capabilities:
Advanced diagnostic strategies and troubleshooting trees for pinpointing and resolving complex system issues.
Rebuild Procedures:
Comprehensive instructions for the complete rebuild of major assemblies such as the engine, transmission, drive axle, and hydraulic systems.
Electrical Schematics:
Comprehensive electrical schematics and wiring diagrams to aid in diagnosing and repairing electrical faults.
Compatibility:
All PC based Windows operating systems & Mac
Printability:
All pages are printable
Requirements:
• Adobe PDF Reader
• WinZip
Searchability:
PDF format typically allows for text searching, greatly enhancing the ease of finding specific information.
Clarity:
High-quality, factory-standard illustrations and instructions
Illustration Detail:
Illustrations are described as detailed, aiding in the understanding of complex procedures and component identification.
Binding:
Digital (PDF download)
Paper Type:
N/A (Digital)
Engine Type:
Internal Combustion (Diesel and LPG variants)
Power And Torque:
Specific performance figures for each model variant are detailed within the manual, covering engine displacement, horsepower, and torque where applicable.
Fuel Delivery:
Details on Diesel injection systems and LPG fuel delivery systems are covered.
Component Coverage:
Includes information on attachment parts for the internal combustion engine.
Components:
Details on specific engine parts like pistons, rings, bearings, valves, camshafts, crankshafts, and their associated service procedures.
Coverage:
Detailed coverage of the exhaust system components and service.
Components And Service:
Covers exhaust manifold, pipes, muffler, and catalytic converter (if applicable) service and replacement.
Engine Variants Coverage:
The manual covers multiple engine options likely found in the RC40 series, catering to both Diesel and LPG fuel types, with detailed specifications for each.
Transmission Type:
Information on the mechanical drive axle is provided, implying a robust and durable transmission system for heavy-duty operation. Specific transmission types (e.g., hydrostatic, powershift) are detailed within the manual.
Optional Features:
N/A (Specific optional transmission configurations are not explicitly mentioned in the provided product information but would be detailed in the manual if applicable).
Operational Devices:
Manual covers operating devices which would include transmission controls and adjustments.
Model Variations:
The RC40 series designation (RC40-16 through RC40-35) suggests variations in lift capacity and potentially dimensions corresponding to these capacities. Specific dimensions (e.g., overall length, width, height, mast lowered/raised) are detailed within the manual for each model.
Weight Specifications:
The manual will contain detailed weight specifications including operating weight, axle load capacities, and other relevant weight data for each model in the RC40 series.
Lift Capacity:
The model numbers (e.g., RC40-16, RC40-35) directly indicate lift capacities, ranging from approximately 1600 kg to 3500 kg. The manual will provide exact lift specifications and load charts.
Safety Standards:
While specific safety ratings (e.g., OSHA, CE) are not listed in the product description, a comprehensive service manual would include information relevant to safe operation and maintenance procedures aligned with industry standards.
Operational Safety:
The manual's coverage of operating devices, brake systems, and hydraulic systems implicitly includes information related to the safe operation and control of the forklift.
Driver Compartment:
Details on the driver's compartment would include information relevant to operator safety and ergonomics.
Infotainment Systems:
Forklift technology is generally focused on operational efficiency and safety. While not a typical consumer vehicle, the manual may cover onboard diagnostics or electronic control modules if equipped.
Operational Aids:
Coverage of operating devices and the electrical/electronics system may include information on any integrated operational aids or safety systems.
Telematics Or Diagnostics:
While not explicitly stated, advanced models might include telematics or sophisticated diagnostic interfaces, the details of which would be covered in the electronics section of the manual.
Preventive Maintenance:
The manual will provide detailed recommended service intervals for all major components and systems, including engine oil changes, filter replacements, hydraulic fluid checks, brake inspections, and general lubrication points.
Preventive Maintenance Schedule:
Daily checks, weekly checks, monthly checks, and annual service requirements, along with mileage-based intervals where applicable.
Fluid Types And Capacities:
Comprehensive specifications for all necessary fluids, including engine oil (type and viscosity), hydraulic fluid (type and capacity), transmission fluid, coolant, and brake fluid, will be present. Specific part numbers for filters and fluids are likely included.
Hydraulic Fluid Type:
Specific hydraulic fluid specifications (e.g., ISO VG grade, type like ATF, AW hydraulic oil) and capacities for the hydraulic system will be detailed.
Engine Oil Specifications:
Recommended engine oil viscosity grades (e.g., SAE 15W-40) and API service classifications for both Diesel and LPG engines.
Common Faults And Troubleshooting:
The diagnostic and troubleshooting sections of the manual are invaluable for identifying and rectifying common issues that may arise with the RC40 series forklifts. This would include engine performance problems, hydraulic leaks, braking issues, and electrical faults.
Common Hydraulic Problems:
Troubleshooting for issues like slow lift, erratic hydraulics, leaks, and pump noise.
Lubrication Points:
Detailed diagrams and descriptions of all lubrication points, specifying the type of lubricant and frequency of application.
Filter Replacement:
Information on the location and replacement procedures for all filters, including oil, fuel, air, and hydraulic filters, with part numbers provided.
Still Legacy:
Still is a reputable manufacturer of material handling equipment with a long history of producing reliable and innovative forklifts. The RC40 series represents their commitment to robust industrial solutions.
Rc40 Series Development:
The RC40 series likely represents a generation of Still forklifts designed for general-purpose material handling, with model variations reflecting different capacity levels and possibly incremental improvements over time.
Manufacturing Location:
Specific production locations for the RC40 series are not detailed in the product information but are typically associated with Still's global manufacturing facilities.
