Target Audience:
Owners, operators, maintenance technicians, and repair facilities for the Still Wagner FMQ-25 Forklift Truck.
Industry Segment:
Industrial material handling equipment.
Value Proposition:
Provides essential, factory-accurate information for cost-effective maintenance and repair, reducing reliance on expensive dealer services.
Advantage For Owner:
Empowers owners to perform routine maintenance and repairs, extending the lifespan of the forklift and reducing operational downtime.
Manual Features:
Detailed illustrations, step-by-step instructions, comprehensive coverage of all major systems, factory specifications.
Completeness:
100% complete and intact service manual.
Major Systems:
Steering, Electrical System, Hydraulic System, Engine, Drivetrain, Chassis, Operator Compartment, Safety Systems, Maintenance Procedures
Steering System:
Detailed coverage of the steering mechanism, linkages, hydraulic steering components, and troubleshooting.
Electrical System:
Comprehensive electrical schematics, wiring diagrams, component testing, troubleshooting of lights, battery, starter, alternator, and control modules.
Hydraulic System:
In-depth information on hydraulic pumps, valves, cylinders, hoses, fluid filtration, pressure testing, and repair of all hydraulic circuits (lift, tilt, side-shift, steering).
Chassis And Frame:
Coverage of structural components, mast assembly, carriage, forks, and chassis maintenance.
Repair Scope:
Complete disassembly and reassembly procedures, troubleshooting, diagnostics, repair, adjustment, and replacement of components.
Engine Overhaul:
Procedures for engine component removal, inspection, repair, and reassembly, including piston rings, bearings, cylinder head, and valve train.
Transmission Repair:
Detailed steps for transmission disassembly, component replacement (seals, clutches, torque converter), and reassembly.
Hydraulic Component Repair:
Specific instructions for rebuilding hydraulic pumps, control valves, and cylinders.
Brake System Maintenance:
Information on brake caliper, pad, rotor, and hydraulic line service and adjustment.
Mast And Fork Maintenance:
Procedures for inspecting, adjusting, and replacing mast channels, rollers, lift chains, and fork components.
Depth:
Highly detailed factory-level information suitable for both DIY enthusiasts and experienced mechanics.
Diagnostic Procedures:
Includes systematic diagnostic trees and fault code interpretation (if applicable) for identifying problems.
Torque Specifications:
Provides critical torque values for fasteners throughout the vehicle, ensuring correct assembly and preventing damage.
Schematics Diagrams:
Includes detailed wiring diagrams, hydraulic schematics, and potentially mechanical exploded views.
Specifications Data:
Contains essential technical data, specifications, and tolerances for all serviced components.
Engine Type:
Not specified in product information, but typical for this class of forklift would be a diesel or LPG internal combustion engine. Manual would detail specific engine variants.
Engine Identification:
Manual will specify the exact engine model and manufacturer used in the FMQ-25.
Performance Data:
Manual will contain specific horsepower, torque, and operational parameters for the installed engine.
Fuel System Coverage:
Details on fuel delivery, injection (if applicable), filtration, and associated components.
Fuel System Components:
Details on fuel tank, lines, filters, and any related sensors or controls.
Safety Compliance:
Manual will detail safety features and operational guidelines according to relevant industry standards (e.g., OSHA, EN standards).
Active Safety:
Covers safety systems such as braking, steering assist, and operational interlocks.
Passive Safety:
Details on operator protection features, seatbelts, overhead guards, and other structural safety elements.
Maintenance Schedule:
Comprehensive service intervals for all major components, including engine, hydraulics, transmission, and lubrication points.
Preventive Maintenance:
Daily checks, weekly inspections, monthly servicing, and annual overhaul recommendations.
Fluid Requirements:
Specifics on engine oil type and capacity, hydraulic fluid type and capacity, coolant, transmission fluid, and brake fluid.
Lubricant Recommendations:
Specific viscosity grades and API/ACEA classifications for engine oil, hydraulic oil, and grease.
Common Faults:
Troubleshooting sections address common wear items and potential failure points specific to the FMQ-25 model.
Troubleshooting Guide:
A structured approach to diagnosing and resolving common operational faults and error conditions.
