Segment:
Compact SUV / Crossover
Target Audience:
Outdoor enthusiasts, families, individuals seeking a capable all-wheel-drive vehicle.
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Drivetrain:
Standard Symmetrical All-Wheel Drive (AWD) across most trims, a defining feature for Subaru.
Engine Layout:
Horizontally-opposed (Boxer) engine, contributing to a lower center of gravity and improved handling.
Practicality:
Spacious interior for its class, good cargo capacity, raised ground clearance for light off-road capability.
Systems:
Engine, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body, Interior, Emissions Control
Estimated Pages:
1500-2000 (typical for a full factory service manual)
Type:
Factory Service Manual (FSM) / Repair Manual
Format:
Digital Download (PDF)
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder heads, blocks, pistons, connecting rods, crankshafts, camshafts, valve train. Includes timing belt replacement procedures and specifications.
Engine Management And Emissions:
ECU diagnosis, sensor testing (MAP, TPS, O2, Crank/Cam position), actuator control, fuel injection system, ignition system, emission control systems (catalytic converter, EGR, PCV), EVAP system.
Transmission And Drivetrain:
Complete service and repair for both 4-speed automatic (4EAT) and 5-speed manual transmissions. Includes differential service, axle shaft inspection and replacement, viscous coupling unit (VCU) and center differential (where applicable) service for AWD models.
Suspension And Steering:
Front and rear suspension component diagnosis, repair, and replacement (struts, shocks, control arms, bushings, ball joints). Steering system diagnosis and repair (rack and pinion, power steering pump, hoses). Wheel alignment specifications.
Brakes:
Front and rear brake system service including disc brake pad and rotor replacement, caliper service, hydraulic system bleeding, parking brake adjustment, ABS system diagnosis and component testing.
Electrical System:
Detailed wiring diagrams, fuse box layouts, component testing procedures, starting and charging system service, lighting systems, instrument cluster, power accessories (windows, locks, mirrors), alarm system.
Body And Interior:
Body panel repair, door and tailgate mechanisms, glass replacement, interior trim removal and installation, seat adjustment, HVAC system service (blower motor, evaporator, heater core, refrigerant handling).
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, spark plug replacement, tire rotation, brake inspection, timing belt service.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems. Includes symptom-based troubleshooting charts and diagnostic trouble codes (DTCs).
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Covers major component overhauls and replacements.
Diagnostics:
Detailed guidance on using diagnostic tools, reading scan data, testing sensors and actuators, and interpreting trouble codes for all major vehicle systems.
Specifications And Tolerances:
Provides torque specifications for all fasteners, critical clearances, fluid capacities, wear limits, and other essential technical data for accurate repairs and adjustments.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.
Oil Change:
Every 3,750 miles or 3.75 months (whichever comes first) under normal driving conditions; 3,000 miles or 3.75 months under severe driving conditions.
Timing Belt:
Replace every 90,000 miles or 7 years (crucial for EJ engines to prevent catastrophic failure).
Coolant Flush:
Every 30,000 miles or 3 years.
Transmission Fluid Change:
Automatic: Every 30,000 miles or 3 years. Manual: Check for leaks, typically serviced if symptoms arise or during clutch replacement.
Engine Oil:
SAE 5W-30 API SG or SH rated oil. Capacity: 4.5 US quarts (4.3 L) with filter.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or DEXRON II/III
Head Gaskets:
While less prevalent than on later EJ25 SOHC engines in other models, internal coolant leaks from head gaskets can occur. The manual provides procedures for inspection and replacement.
Oil Leaks:
Valve cover gaskets and oil pan gaskets are common sources of minor oil leaks on older Subarus. Manual details replacement procedures.
Evaporative Emissions System:
Issues with the EVAP system (e.g., charcoal canister, vent valve) can lead to 'check engine' lights. The manual covers diagnosis and repair.
Cvt Issues:
Not applicable to this model year; 1999-2000 Foresters exclusively used traditional automatic or manual transmissions.