Vehicle Segment:
Compact SUV / Crossover SUV
Target Audience:
Individuals and families seeking a capable, versatile, and relatively affordable SUV with off-road potential.
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail (first generation), Mitsubishi Outlander (first generation).
Unique Selling Points:
Body-on-frame construction (on some variants), available V6 engines, genuine 4WD/AWD systems, robust and utilitarian design, good off-road capability for its class.
Manual Value Proposition:
Provides in-depth factory-level repair and maintenance information, empowering owners to perform detailed servicing and troubleshooting.
Geographical Coverage:
Global (primarily North America, Europe, Asia, Oceania)
Market Regions:
Primarily targeting markets where the Grand Vitara was officially sold and serviced.
Estimated Page Count:
Over 2500 pages (estimated for comprehensive factory service manual)
Manual Classification:
Factory Service Manual / Workshop Manual / Repair Manual
Primary Language:
English
Delivery Format:
Digital Download (PDF)
File Access:
Instant download for PC, tablet, or smartphone.
Licensing Terms:
No extra fees, no expiry dates (indicates perpetual access after purchase).
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, engine electricals, transmission (manual & automatic), transfer case, drive shafts, differentials, axles.
Chassis Suspension Steering:
Front suspension (independent, multi-link or strut-based depending on variant), rear suspension (solid axle or independent depending on variant), steering system (power assisted), brakes (hydraulic, ABS), wheels, tires, driveline (4WD/AWD systems).
Electrical Electronic:
Body electrical systems (lighting, power accessories), instrument cluster, dashboard controls, wiring diagrams, fuses and relays, battery, charging system, starter system, immobilizer system, audio system, climate control system, airbag system (SRS).
Body Interior:
Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seats, upholstery, HVAC system operation and components, body sealing.
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake pad/rotor replacement, battery maintenance.
Repair Rebuild:
Engine overhaul, transmission rebuilds, suspension component replacement, brake system repairs, steering system repairs, electrical component diagnosis and replacement, body component repair and alignment.
Diagnostics Troubleshooting:
Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures, circuit testing, pressure tests, vacuum tests.
Technical Specifications:
Torque specifications, fluid capacities and types, electrical specifications, engine timing, diagnostic parameters, component dimensions.
Depth Of Coverage:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Includes information on using diagnostic scan tools and specialized equipment (where applicable).
Special Tools:
Details required special tools for specific repair procedures.
Engine Code Common:
G16A (1.6L), J20A (2.0L), H25A (2.5L), H27A (2.7L)
Engine Type 1 6L:
Inline 4-cylinder, DOHC, 16 valves
Displacement 1 6L:
1.6 Liters (1590 cc)
Power 1 6L:
Approx. 94-97 hp @ 5800-6000 rpm
Torque 1 6L:
Approx. 97-100 lb-ft @ 3300-4000 rpm
Engine Type 2 0L:
Inline 4-cylinder, DOHC, 16 valves, VVT (Variable Valve Timing) on some models
Displacement 2 0L:
2.0 Liters (1998 cc)
Power 2 0L:
Approx. 125-135 hp @ 5500-6000 rpm
Torque 2 0L:
Approx. 133-140 lb-ft @ 3000-3500 rpm
Engine Type 2 5L:
V6, DOHC, 24 valves
Displacement 2 5L:
2.5 Liters (2492 cc)
Power 2 5L:
Approx. 155-165 hp @ 6000-6500 rpm
Torque 2 5L:
Approx. 160-170 lb-ft @ 3500-4500 rpm
Engine Type 2 7L:
V6, DOHC, 24 valves
Displacement 2 7L:
2.7 Liters (2736 cc)
Power 2 7L:
Approx. 170-185 hp @ 6000 rpm
Torque 2 7L:
Approx. 177-187 lb-ft @ 3500-4000 rpm
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) with individual coil packs
Length:
Approx. 167.1 - 177.1 inches (4245 - 4498 mm), depending on wheelbase variant (short or long).
Width:
Approx. 66.5 - 66.7 inches (1689 - 1694 mm)
Height:
Approx. 66.1 - 67.1 inches (1679 - 1704 mm)
Wheelbase:
Approx. 98.0 - 104.1 inches (2489 - 2644 mm), depending on wheelbase variant.
Curb Weight:
Approx. 3100 - 3800 lbs (1406 - 1724 kg), depending on engine, drivetrain, and trim.
Towing Capacity:
Varies by market and engine, typically up to 3000-3500 lbs (1361-1588 kg) when properly equipped.
Niosh Crash Test Ratings:
Frontal Offset: Acceptable (IIHS), Side Impact: Good (IIHS) - *Note: Ratings can vary by specific model year and testing organization.*
Braking System:
Front: Ventilated Discs, Rear: Drums or Discs (depending on variant). Optional Anti-lock Braking System (ABS).
Traction Control:
Available on select AWD models or as an option.
Airbags:
Driver and front passenger airbags standard. Optional side-impact airbags on later models.
Seatbelts:
3-point front and rear seatbelts with pretensioners for front seats.
Oil Change Interval Gasoline:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Iridium/Platinum plugs: typically 60,000 - 100,000 miles (96,000 - 160,000 km). Copper plugs: typically 30,000 miles (48,000 km).
Transmission Fluid Change Automatic:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on driving conditions. Check manual for specific type.
Engine Oil Type Common:
API SN/SM/SL or ILSAC GF-5/GF-4. Viscosity typically 5W-30 or 10W-30, depending on climate and engine.
Engine Oil Capacity:
Approx. 4.0 - 5.0 US quarts (3.8 - 4.7 Liters) with filter, depending on engine.
Coolant Type:
Ethylene Glycol based, typically requiring a 50/50 mix with distilled water. Check for specific Suzuki coolant recommendations.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Power Steering Fluid Type:
ATF Dexron II/III or specific Suzuki power steering fluid.
Common Wear Items:
CV joints, wheel bearings, tie rod ends, sway bar links, exhaust system components (rust), clutch (manual transmissions).
Engine Specific Concerns:
Timing chain stretch/noise on some J20A engines, oil leaks from valve cover or oil pan gaskets, occasional cooling system leaks (radiator, hoses).
Transmission Specific Concerns:
Automatic transmission shifting issues or torque converter problems can occur with high mileage. Manual transmission synchro wear.
Suspension Steering Concerns:
Premature wear of bushings and ball joints, especially in vehicles subjected to off-road use or in areas with poor road conditions. Steering rack leaks.
Electrical Concerns:
Window regulators, power lock actuators, alternator failures can be reported on higher mileage units.
Suzuki Offroad Legacy:
Suzuki has a long-standing reputation for producing capable off-road vehicles, including the SJ/Samurai series, which influenced the Grand Vitara's design and positioning.
First Generation Predecessor:
Suzuki Vitara (known as Sidekick in North America).
Second Generation Introduction:
Launched globally in late 1997, offering a more refined and larger package than its predecessor, with a focus on improved on-road comfort while retaining off-road prowess. Introduced longer wheelbase and V6 engine options.
Major Updates During Period:
Facelifted around 2001/2002 with minor styling changes, interior updates, and potential engine enhancements. Introduction of more advanced AWD systems on some variants.
Manufacturing Locations:
Primarily Japan, but also produced in other Suzuki plants globally, including some assembly in Canada (under the Chevrolet Tracker nameplate, which shared platforms).
