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    Suzuki GSF1200K2 2002 Service Repair Manual

    $16.99
    $16.99
    The 2002 Suzuki GSF1200K2 is a distinguished naked sportbike renowned for its powerful 1157cc, air-cooled, inline-four engine, delivering robust torque and strong mid-range performance. This model, a refinement of Suzuki's...
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    Typ: Motorcycle
    Anbieter:
    Suzuki
    Art.-Nr: 89184
    Stichworte: 2002 GSF1200K2 Misc Motorcycle Motorcycles Suzuki
    The 2002 Suzuki GSF1200K2 is a distinguished naked sportbike renowned for its powerful 1157cc, air-cooled, inline-four engine, delivering robust torque and strong mid-range performance. This model, a refinement of Suzuki's well-regarded Bandit series, offers a sport-oriented chassis capable of spirited riding and is versatile enough for commuting, sport riding, and light touring. Its engineering emphasizes raw power and muscular styling, making it a compelling choice for enthusiasts seeking a dependable and exhilarating motorcycle experience. This comprehensive Service and Repair Manual provides detailed guidance for the Suzuki GSF1200K2, covering mechanical, electrical, and bodywork aspects. Within its 300+ pages, you will find in-depth information on scheduled maintenance, engine and transmission overhauls, suspension and brake system servicing, and electrical troubleshooting. The manual includes fault-finding charts, component testing procedures, torque specifications, and clear wiring diagrams, equipping owners and technicians with the knowledge necessary for effective maintenance and repair.
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    GSF1200K2
    Year:
    2002
    Codes
    Model Code:
    GSF1200K2
    👋 Introduction
    Market Position
    Category:
    Naked sportbike / Muscle bike
    Target Audience:
    Enthusiasts seeking a powerful, versatile motorcycle for sport riding and touring
    Competitive Analysis
    Key Competitors:
    Yamaha FZS1000 Fazer, Kawasaki ZRX1200, Honda CB1300
    Key Features
    Engine Characteristics:
    Torquey, reliable inline-four with strong mid-range power
    Handling:
    Sport-oriented chassis, capable of spirited riding
    Versatility:
    Suitable for commuting, sport riding, and light touring
    Design Philosophy:
    Emphasis on raw power, muscular styling, and rider feedback
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Mechanical, Electrical, Bodywork, Troubleshooting
    Diagnostic Coverage:
    Fault finding charts, component testing
    Page Count
    Estimated Pages:
    300+
    Manual Type
    Type:
    Service and Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    1157cc, 4-stroke, air-cooled, DOHC, inline-four cylinder engine
    Fuel System:
    Mikuni CVKD36 carburetors (4)
    Ignition System:
    Electronic ignition (CDI)
    Transmission:
    6-speed constant mesh
    Clutch:
    Wet, multi-plate
    Suspension Front:
    Telescopic forks, coil spring, oil damped (adjustable preload and rebound damping)
    Suspension Rear:
    Swingarm, coil spring, oil damped (adjustable preload and rebound damping)
    Brakes Front:
    Dual hydraulic disc, 310mm
    Brakes Rear:
    Single hydraulic disc, 240mm
    Wheels Tires Front:
    120/70ZR17
    Wheels Tires Rear:
    180/55ZR17
    Electrical System:
    12V system, battery, alternator, starter motor, lighting, instrumentation
    Frame:
    Steel, double-cradle
    Procedures Included
    Scheduled Maintenance:
    Oil changes, filter replacements, chain adjustment, spark plug checks, valve clearance adjustments
    Engine Repair:
    Top-end rebuild, bottom-end overhaul, carburetor tuning and rebuilding, timing chain replacement
    Transmission Repair:
    Gearbox disassembly and reassembly, clutch service and replacement
    Suspension Service:
    Fork seal replacement, shock absorber servicing, linkage lubrication
    Brake System Service:
    Brake pad replacement, caliper servicing, hydraulic system bleeding, disc inspection
    Electrical Troubleshooting:
    Wiring diagrams, diagnostic procedures for starting, charging, lighting, and ignition systems
    Bodywork Repair:
    Fairing removal and installation, panel repair and replacement
    Fuel System Cleaning:
    Carburetor cleaning, fuel filter replacement
    Cooling System:
    Not applicable (Air-cooled)
    Exhaust System:
    Removal, inspection, and installation
    Technical Depth
    Diagnostic Capabilities:
    Advanced diagnostic flowcharts, component testing procedures, troubleshooting guides
    Rebuild Instructions:
    Detailed step-by-step instructions for major component overhauls (engine, gearbox)
    Specifications Data:
    Torque values, clearances, fluid capacities, electrical resistance values
    Wiring Diagrams:
    Comprehensive, clearly labeled wiring diagrams for all electrical systems
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchable:
    Yes
    Printable:
    Yes
    Print Quality
    Resolution:
    High-resolution (suitable for printing)
    Binding Type
    Binding:
    N/A (Digital PDF)
    Paper Type
    Paper Quality:
    N/A (Digital PDF)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Four-stroke, DOHC, inline-four cylinder
    Displacement:
    1157 cc
    Bore X Stroke:
    79.0 mm x 58.0 mm
    Cooling System:
    Air-cooled
    Compression Ratio:
    9.5:1
    Performance
    Horsepower:
    Approx. 118 hp @ 9,000 rpm (claimed)
    Torque:
    Approx. 97 Nm @ 7,000 rpm (claimed)
    Fuel System
    Carburetor Type:
    4 x Mikuni CVKD36, constant velocity
    Fuel Tank Capacity:
    20 Liters (4.2 US gal)
    🔧 Transmission
    Standard
    Transmission Type:
    Constant mesh, 6-speed sequential
    Optional
    Optional Transmissions:
    N/A
    Features
    Clutch Type:
    Wet multi-plate
    Final Drive:
    Chain
    📐 Dimensions
    Exterior
    Overall Length:
    2155 mm (84.8 in)
    Overall Width:
    760 mm (29.9 in)
    Overall Height:
    1055 mm (41.5 in)
    Wheelbase:
    1480 mm (58.3 in)
    Ground Clearance:
    135 mm (5.3 in)
    Seat Height:
    830 mm (32.7 in)
    Weights
    Dry Weight:
    214 kg (472 lbs)
    Wet Weight:
    235 kg (518 lbs) (Approximate)
    Front Tire Size:
    120/70ZR17 M/C (58W)
    Rear Tire Size:
    180/55ZR17 M/C (73W)
    Wheel Pattern:
    3-spoke alloy
    🛡️ Safety Features
    Ratings
    Safety Ratings:
    N/A (Motorcycle specific ratings not directly applicable)
    Active Features
    Braking System:
    Powerful dual front discs and single rear disc, hydraulic actuation
    Suspension Adjustability:
    Adjustable front and rear suspension allows tuning for stability and control
    Passive Features
    Frame Design:
    Rigid double-cradle frame for predictable handling
    Lighting:
    Halogen headlight, LED tail light
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A (Analog gauges, no integrated electronics)
    Driver Assistance
    Rider Aids:
    None
    Connectivity
    Connectivity Features:
    None
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 6,000 km (3,700 miles) or 6 months
    Oil Filter Replacement:
    At every oil change
    Chain Lubrication Adjustment:
    Every 1,000 km (600 miles) or as needed
    Valve Clearance Check:
    Every 12,000 km (7,500 miles)
    Spark Plug Replacement:
    Every 12,000 km (7,500 miles)
    Fluid Specifications
    Engine Oil Type:
    SAE 10W-40 API SE, SF, or SG, JASO MA
    Engine Oil Capacity:
    3.4 Liters (3.6 US qt) without filter change, 3.6 Liters (3.8 US qt) with filter change
    Fork Oil Type:
    Suzuki Fork Oil SS-02 (or equivalent 5W-10W)
    Fork Oil Quantity:
    465 ml (15.7 US fl oz) per fork leg
    Brake Fluid Type:
    DOT 3 or DOT 4
    Coolant Type:
    N/A (Air-cooled)
    Transmission Oil Type:
    SAE 80 API GL-4 (Gear oil)
    Transmission Oil Capacity:
    0.9 Liters (0.95 US qt)
    Known Issues
    Common Wear Items:
    Clutch plates, front fork seals, wheel bearings, chain and sprockets
    Carburetor Cleaning:
    Carburetors can become gummed up if the bike sits for extended periods, requiring cleaning and synchronization.
    Charging System:
    Occasional stator or rectifier issues can occur, though generally robust.
    📚 Vehicle History
    Brand Heritage
    Brand Reputation:
    Suzuki has a long history of producing reliable and performance-oriented motorcycles, particularly known for its GSX-R sportbikes and the robust Bandit series.
    Model Evolution
    Bandit Series:
    The GSF1200 Bandit line began in the mid-1990s, evolving from the successful GSX-R engine platform. The K2 model represents a refinement of this established formula for the 2002 model year.
    Production
    Production Era:
    The GSF1200 Bandit series was produced from the mid-1990s until the early 2000s, with the 1200cc engine being a staple for many years.
    Manufacturing Location:
    Japan
    🏆 Awards & Recognition
    Recognitions
    Motorcycle Press Awards:
    While specific awards are not prominently documented for the K2 model, the Bandit series as a whole has been consistently praised by motorcycle publications for its performance, value, and reliability.
    Ratings
    Owner Satisfaction:
    Generally high owner satisfaction for its class, known for being a dependable workhorse.
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