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Suzuki GSX R 750 GSX R 750 2008-2009 Service Repair Manual

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This manual provides comprehensive service and repair information for the 2008-2009 GSX-R750 Standard model. The GSX-R750 is a highly regarded supersport motorcycle, renowned for its exceptional balance of power, precise...
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Suzuki GSX R 750 GSX R 750 2008-2009 Service Repair Manual
This manual provides comprehensive service and repair information for the 2008-2009 GSX-R750 Standard model. The GSX-R750 is a highly regarded supersport motorcycle, renowned for its exceptional balance of power, precise handling, and rider-focused design. It represents a commitment to performance and engineering excellence, offering a potent inline-four engine within a lightweight and agile chassis. This model is celebrated for its ability to bridge the performance gap between 600cc and 1000cc sportbikes, making it a benchmark in its class for both track enthusiasts and discerning road riders. This factory service manual is an indispensable resource for maintaining and repairing your GSX-R750. It covers all essential systems, including engine mechanicals, fuel and ignition systems, cooling and lubrication, transmission, clutch, and the complete chassis, suspension, and braking systems. Detailed procedures for scheduled maintenance, routine checks, component overhauls, and troubleshooting are included, alongside critical technical specifications and clear wiring diagrams. This manual is designed to assist owners, mechanics, and technicians in performing accurate diagnostics, adjustments, and repairs to ensure the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R750
Model Code:
GSX-R750K8/K9
Model Variant:
Standard
Year:
2008-2009
👋 Introduction
Market Position
Segment:
Supersport Motorcycle
Key Selling Point:
High-performance sportbike renowned for its balance of power, handling, and rider-friendliness.
Competitive Analysis
Competitors 2008 2009:
Honda CBR600RR, Yamaha R6, Kawasaki ZX-6R Ninja.
Key Features Vehicle
Design Philosophy:
The 'Gixxer' 750 is a benchmark in the 750cc supersport class, offering a potent engine in a chassis that bridges the gap between 600cc agility and 1000cc power.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair information for the 2008-2009 Suzuki GSX-R750.
Page Count
Estimated Pages:
Refer to actual manual; typically 500-1000+ pages for this level of detail.
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Covered Systems:
Engine mechanical, engine management, fuel system, cooling system, lubrication system, ignition system, exhaust system, transmission, clutch, chassis, suspension (front and rear), brakes (front and rear), wheels and tires, electrical system, lighting, instrumentation, bodywork, maintenance, troubleshooting, diagnostics, specifications, wiring diagrams.
Electrical Diagnostics:
Detailed wiring diagrams, component testing procedures, charging system diagnosis, starting system troubleshooting, lighting and indicator circuits.
Procedures Included
Included Procedures:
Scheduled maintenance, routine checks, engine disassembly and reassembly, transmission overhaul, clutch inspection and replacement, suspension adjustments and rebuilds, brake system bleeding and repair, electrical component testing and replacement, fuel injection system diagnosis, troubleshooting common faults, torque specifications, diagnostic trouble codes (DTCs).
Troubleshooting Guidelines:
Comprehensive fault finding guides with symptom-based diagnostics, step-by-step testing procedures, and common problem resolutions.
Chassis And Suspension Service:
Front fork disassembly, seal replacement, oil level and viscosity specification. Rear shock absorber inspection and service. Steering head bearing adjustment and replacement.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic maintenance to complete engine and chassis overhauls. Includes detailed diagnostic procedures, component testing, and specifications for professional-level repairs.
Specification Details:
Includes all torque values, clearances, fluid capacities, electrical resistance values, and pressure specifications required for accurate servicing.
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Print Quality
Print Readability:
High-resolution scans designed for clear viewing and printing. Includes diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
999cc (actual displacement is closer to 750cc for the GSX-R750), 4-stroke, liquid-cooled, DOHC, inline four-cylinder
Bore X Stroke:
70.0 mm x 48.7 mm (approximate for the 750cc designation, actual engine specification will be in the manual)
Compression Ratio:
12.5:1 (typical for this generation)
Performance
Horsepower:
Approximately 148-150 HP at crank (will be detailed in manual)
Torque:
Approximately 60-65 lb-ft at crank (will be detailed in manual)
Fuel System
Fuel Delivery:
Suzuki Fuel Injection (SFI) with dual injectors per cylinder, electronic throttle control (SDTV)
Fuel Type:
Unleaded premium gasoline (91 octane or higher recommended)
Lubrication System
Oil Type:
SJ/SL or higher, JASO MA certified motorcycle oil (e.g., 10W-40)
Oil Capacity:
Approx. 3.4 L (3.6 US qt) without filter change, 3.6 L (3.8 US qt) with filter change (will be specified in manual)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, sequential manual
Optional
Optional Transmissions:
N/A
Features
Clutch Type:
Wet, multi-plate, cable-actuated
Final Drive:
O-ring sealed chain
Transmission Fluid:
Suzuki Gear Oil (GL-5) or equivalent, viscosity grade as specified in manual (typically 80W-90)
📐 Dimensions
Exterior
Overall Length:
2030 mm (79.9 in)
Overall Width:
715 mm (28.1 in)
Overall Height:
1135 mm (44.7 in)
Wheelbase:
1405 mm (55.3 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
810 mm (31.9 in)
Weights
Dry Weight:
166 kg (366 lbs)
Wet Weight:
190 kg (419 lbs) approx. (with all fluids)
Fuel Capacity:
17 L (4.5 US gal)
Wheels And Tires
Front Tire Size:
120/70ZR17M/C (58W) tubeless
Rear Tire Size:
180/55ZR17M/C (73W) tubeless
Wheel Type:
Cast aluminum alloy
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by agencies like NHTSA in the same way as cars).
Active Features
Braking System:
Dual 310mm hydraulic disc brakes (front), Single 220mm hydraulic disc brake (rear)
Brake Calipers:
Tokico radial-mount monobloc 4-piston calipers (front)
Suspension Type:
Front: Inverted telescopic, coil spring, oil damped; Rear: Link type, coil spring, oil damped (fully adjustable)
Passive Features
Lighting:
Multi-reflector halogen headlights, LED tail lights.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle - Primarily instrumentation).
Instrumentation:
Analog tachometer, digital speedometer, LCD multi-function display including odometer, trip meters, clock, coolant temperature, gear position indicator, and diagnostic indicators.
Driver Assistance
Rider Aids:
Suzuki Dual Throttle Valve (SDTV) for smoother throttle response, electronic ignition, though no advanced electronic rider aids like traction control or ABS were standard on this model year (check for optional ABS models).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 6,000 km (3,700 miles) or 6 months (refer to manual for specific conditions).
Air Filter Cleaning Replacement:
Every 12,000 km (7,500 miles) or annually (refer to manual).
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or annually (refer to manual for specific plug type).
Coolant Flush Replacement:
Every 2 years or 24,000 km (15,000 miles) (refer to manual).
Fluid Specifications
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires. Engine and electrical components are generally robust with proper maintenance.
Potential Trouble Spots:
The manual will cover diagnostic procedures for common issues such as throttle body synchronization, fuel injector issues, ignition coil failures, and suspension wear. Specific recalls or common fault patterns will be detailed.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long and successful history in motorcycle racing and performance bike development, particularly with its GSX-R line.
Model Evolution
Gsx R Legacy:
The GSX-R750 has been a cornerstone of Suzuki's sportbike lineup since its inception in the mid-1980s, continuously evolving to remain competitive.
2008 2009 Generation Key Updates:
This generation featured significant chassis revisions for improved handling, a more powerful engine with revised internals, and updated electronics. It continued the trend of lightweight construction and advanced suspension components.
Production
Manufacturing Location:
Japan (typical for Suzuki motorcycles)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The GSX-R750 consistently received positive reviews from motorcycle publications for its performance, handling, and value proposition within the supersport segment during its production years. Specific awards would be detailed in performance reviews of the time.
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