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2001 Suzuki Gsx-r1300 Hayabusa Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Suzuki Model: GSX-R1300 Hayabusa Year: 2001 Codes Vin Prefix: JS1CD010 👋 Introduction Market Position Positioning: The 2001 Hayabusa, often referred to as the 'Busa', redefined...
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2001 Suzuki Gsx-r1300 Hayabusa Service-Reparaturhandbuch2001 Suzuki Gsx-r1300 Hayabusa Service-Reparaturhandbuch2001 Suzuki Gsx-r1300 Hayabusa Service-Reparaturhandbuch2001 Suzuki Gsx-r1300 Hayabusa Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R1300 Hayabusa
Year:
2001
Codes
Vin Prefix:
JS1CD010
👋 Introduction
Market Position
Positioning:
The 2001 Hayabusa, often referred to as the 'Busa', redefined the hyperbike category with its unprecedented speed and aerodynamic design.
Competitive Analysis
Key Competitors 1999-2001:
Kawasaki Ninja ZX-11, Honda CBR1100XX Super Blackbird
Key Features
Aerodynamics:
Its wind-tunnel-developed, aerodynamic fairing was a defining characteristic.
Performance:
Known for breaking the 200 mph barrier, it set a benchmark for speed.
Engine Type:
Longitudinal inline-four engine configuration (unusual for sportbikes, contributing to its stability at high speeds)
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for 2001 Suzuki GSX-R1300 Hayabusa
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full engine disassembly, assembly, tuning, diagnostics, and component overhaul
Fuel System:
Fuel injection system, throttle bodies, injectors, fuel pump, pressure regulator, EVAP system
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan operation
Ignition System:
Ignition coils, spark plugs, ignition control module, timing
Transmission:
Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication
Drivetrain:
Chain and sprockets, rear wheel hub, drive chain maintenance
Suspension:
Front fork (inversion, adjustment, rebuild), rear shock absorber, linkages, bearings
Brakes:
Front and rear brake calipers, master cylinders, brake lines, fluid flushing, bleeding, rotor specifications
Electrical System:
Wiring diagrams, battery, charging system, starter, lighting, instrumentation, ECU diagnostics
Chassis And Frame:
Frame inspection, steering head bearings, swingarm, wheel bearings
Bodywork:
Fairing removal and installation, seat, tank, tail section, minor body panel repairs
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, spark plug checks, air filter cleaning/replacement
Troubleshooting:
Diagnostic procedures for common malfunctions, error code interpretation (if applicable to ECUs)
Major Repairs:
Engine rebuilds, gearbox overhauls, suspension component replacement, brake system overhauls
Adjustments:
Clutch cable, throttle cables, idle speed, suspension sag and damping
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and chassis rebuilds)
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text for easy navigation and printing
Print Quality
Printability:
Optimized for printing individual sections or the entire manual
Binding Type
Digital Format Considerations:
PDF allows for bookmarking, searchability, and hyperlinking
Paper Type
Digital Format Considerations:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
16-valve, DOHC, liquid-cooled, four-stroke, inline-four
Displacement:
1299 cc (79.3 cu in)
Bore X Stroke:
81.0 mm x 63.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Estimated:
175 PS (173 bhp; 129 kW) at 9800 rpm (crank)
Torque Estimated:
13.9 kg⋅m (136 N⋅m; 101 lb⋅ft) at 7000 rpm (crank)
Fuel System
Fuel Delivery:
Digital Fuel Injection (SDTV - Suzuki Dual Throttle Valve system)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Engine Internals
Crankshaft:
Forged, 4-bearing
Pistons:
Aluminum alloy, 3-ring
Lubrication
System:
Wet sump
Oil Capacity:
4.5 L (4.8 US qt) with filter change
Ignition Timing
Advance Mechanism:
Electronic ignition (transistorized)
🔧 Transmission
Standard
Type:
Constant mesh, 6-speed sequential
Features
Clutch:
Hydraulic-actuated, wet multi-plate
Gear Ratios:
1st: 2.615 (34/13), 2nd: 1.944 (35/18), 3rd: 1.579 (30/19), 4th: 1.333 (32/24), 5th: 1.150 (23/20), 6th: 1.042 (25/24)
Lubrication
Fluid Type:
API GL-4 or GL-5, SAE 80W-90 Hypoid Gear Oil
Fluid Capacity:
0.7 L (0.7 US qt)
📐 Dimensions
Exterior
Overall Length:
2140 mm (84.3 in)
Overall Width:
740 mm (29.1 in)
Overall Height:
1155 mm (45.5 in)
Wheelbase:
1485 mm (58.5 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
830 mm (32.7 in)
Weights
Dry Weight:
215 kg (474 lbs)
Wet Weight:
247 kg (545 lbs) (approx., with all fluids)
Wheels And Tires
Front Tire:
120/70ZR17M/C (58W)
Rear Tire:
190/50ZR17M/C (73W)
Front Wheel:
3.50 x 17
Rear Wheel:
6.00 x 17
Fuel Capacity
Tank Capacity:
21 L (5.5 US gal)
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycle, not subject to automotive crash ratings)
Active Features
Brakes:
Linked Braking System (LBS) – front brake lever actuates front caliper and one piston of rear caliper; rear brake pedal actuates the remaining rear caliper pistons and one piston of front caliper.
Suspension:
High-performance adjustable front forks and rear shock for stability and control.
Passive Features
Frame Design:
Twin-spar aluminum frame for rigidity and handling.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, and warning lights.
Driver Assistance
Efi System:
SDTV (Suzuki Dual Throttle Valve) fuel injection system for optimized throttle response and power delivery.
Connectivity
ECU Diagnosis:
ECU can be accessed for diagnostic codes, though specialized tools might be required for advanced functions. Manual provides basic diagnostic information.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000 miles or 6 months, whichever comes first
Air Filter Cleaning:
Every 7,500 miles or 12 months
Spark Plug Replacement:
Every 15,000 miles
Valve Clearance Check:
Every 15,000 miles
Chain Lubrication And Adjustment:
Every 600 miles or as needed
Fluid Specifications
Engine Oil Type:
API SG or SH, JASO MA, SAE 10W-40
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 (or DOT 5.1 for higher temperature resistance)
Known Issues
Cam Chain Tensioner:
Early models (including 2001) are known for potential cam chain tensioner (CCT) failure, leading to rattling noises and potential engine damage. Manual addresses inspection and replacement.
Stator Failure:
Some Hayabusa models, including this generation, may experience stator failure, affecting charging system performance. Manual covers testing and replacement procedures.
Clutch Slave Cylinder:
The hydraulic clutch slave cylinder can sometimes develop leaks or wear. Manual details its service.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki boasts a long history of performance motorcycle development, particularly in the GSX-R lineage.
Model Evolution
Gsx R1300 Origin:
The Hayabusa was introduced in 1999 as a direct response to the 'gentlemen's agreement' among Japanese manufacturers to limit top speeds.
Generation 1:
The 1999-2007 models (often called Gen 1) were characterized by their radical styling and immense power.
Production
Manufacturing Location:
Hamamatsu, Shizuoka, Japan
Initial Release Year:
1999
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Hayabusa was widely recognized for its revolutionary performance and aerodynamics, dominating the hyperbike market upon release.
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