Suzuki GSX750 F Motorcycle Repair Manual 1990-1996

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Typ: Motorcycle

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Art.-Nr: 113342

Stichworte: 1990 1991 1992 1993 1994 1995 1996 GSX750 F Katana Models Motorcycle Motorcycles Suzuki

Produktvarianten

Beschreibung

This manual covers the Suzuki GSX750F, also known by its nickname Katana, produced between 1990 and 1996. The GSX750F is an inline four-cylinder, liquid-cooled motorcycle known for its sporty performance and faired design, offering a blend of power and aerodynamic comfort suitable for sport-touring. Engineered by a manufacturer with a long heritage in high-performance motorcycles, this model represents a robust and reliable option within its class, characterized by its 748 cc displacement and a focus on rider confidence through stable handling and effective braking systems. This comprehensive repair service manual, provided in Portuguese, details all aspects of the Suzuki GSX750F for the specified production years. It offers in-depth coverage of engine repair, fuel and ignition systems, transmission, drivetrain, brakes, suspension, steering, and the electrical system. The manual includes step-by-step procedures for routine and scheduled maintenance, component disassembly and assembly, adjustments, and troubleshooting common issues such as carburetor synchronization and electrical connections. Its detailed technical information, including torque specifications and diagrams, is designed to assist owners, mechanics, and technicians in maintaining and repairing the GSX750F effectively.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GSX750F

Model Nickname:

Katana (though GSX750F is the official designation)

Model Years Covered:

1990-1996

👋 Introduction

Market Position

Target Audience:

Owners of Suzuki GSX750F motorcycles seeking to perform repairs, maintenance, and rebuilding

Value Proposition:

Cost-effective alternative to expensive physical manuals or software, offering instant access and portability

Competitive Analysis

Alternative Sources:

Costly CD-ROMs, factory shop manuals, proprietary software

Key Features

Accessibility:

Instant download via email

Portability:

Digital format usable on computers

Customization:

Ability to print specific sections for workshop use

📋 Manual Details

Coverage Areas

Manual Type:

Repair Service Manual

Language:

Portuguese

Format:

Page Count:

Delivery Method:

Compatibility:

Windows/Mac

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine repair, overhaul, and troubleshooting procedures

Fuel System:

Carburetor adjustment, cleaning, and rebuilding; fuel pump operation

Ignition System:

Ignition timing, coil testing, spark plug specifications

Transmission:

Gearbox disassembly, inspection, and assembly; clutch service

Drivetrain:

Chain adjustment and maintenance; sprocket replacement

Brakes:

Brake caliper servicing, hydraulic system bleeding, pad replacement, rotor inspection

Suspension:

Front fork disassembly, oil change, seal replacement; rear shock absorber inspection

Steering:

Steering head bearing adjustment and replacement

Electrical System:

Wiring diagrams, component testing (starter, alternator, battery), lighting system service

Cooling System:

Radiator inspection, coolant fluid specifications and capacity

Exhaust System:

Muffler and pipe inspection and potential replacement guidance

Chassis And Bodywork:

Frame inspection, fairing removal and installation, seat servicing

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment

Scheduled Maintenance:

Coverage for all scheduled service intervals

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Repair Procedures:

Step-by-step instructions for component repair and replacement

Rebuilding:

Detailed instructions for engine and component rebuilding

Component Disassembly:

Complete breakdown of major motorcycle components

Component Assembly:

Reassembly guidelines with torque specifications

Adjustments:

Carburetor, clutch, and brake lever adjustments

Technical Depth

Level Of Detail:

In-depth technical information for DIY enthusiasts and professional mechanics

Diagrams And Illustrations:

Likely includes detailed diagrams and schematics based on typical service manuals

Torque Specifications:

Crucial torque values for critical fasteners

Special Tools:

Identification of any special tools required for specific tasks

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text, common for modern PDF manuals

Print Quality

Printability:

Printable in full or sections

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline Four-Cylinder, DOHC, 4-stroke

Displacement:

748 cc (45.6 cu in)

Bore X Stroke:

72.0 mm x 46.0 mm (2.83 in x 1.81 in)

Compression Ratio:

10.0:1 (Typical for this era/model)

Performance

Horsepower:

Approx. 95-100 PS (94-99 hp) at 10,000 rpm (Varies slightly by market/specific model year)

Torque:

Approx. 72 Nm (53 lb-ft) at 7,500 rpm (Varies slightly by market/specific model year)

Fuel System

Fuel Delivery:

Mikuni CV Carburetors (e.g., VM29SS or similar)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Fuel Tank Capacity:

Approx. 19 Liters (5.0 US gal)

Cooling System

Cooling Method:

Liquid-cooled

Coolant Capacity:

Approx. 2.5 Liters (2.6 US qt)

Lubrication

Oil Capacity W Filter:

Approx. 3.7 Liters (3.9 US qt)

Recommended Oil Viscosity:

10W-40 (API SE, SF, or SG classification)

Ignition System

Ignition Type:

Electronic Ignition (CDI)

Spark Plugs:

NGK CR9E or DENSO U27ETR (Typical, verify in manual)

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Motorcycle gear oil (e.g., 80W/90 GL-5)

📐 Dimensions

Exterior

Length:

Approx. 2,155 mm (84.8 in)

Width:

Approx. 760 mm (29.9 in)

Height:

Approx. 1,200 mm (47.2 in)

Weights

Dry Weight:

Approx. 210 kg (463 lbs)

Wet Weight:

Approx. 230 kg (507 lbs) (with fluids)

Wheels And Tires

Front Tire:

120/70ZR17 M/C (58W)

Rear Tire:

170/60ZR17 M/C (72W)

Front Brake:

Dual Hydraulic Disc (310mm)

Rear Brake:

Single Hydraulic Disc (250mm)

Wheel Type:

Cast Alloy

🛡️ Safety Features

Ratings

Crash Test Data:

N/A for motorcycles; focus is on component reliability and rider protection through design

Active Features

Braking System:

Dual front discs provide strong stopping power

Suspension Stability:

Designed for stable handling under various riding conditions

Passive Features

Frame Construction:

Robust chassis for rider confidence

Fairing Design:

Aerodynamic fairing offers rider wind protection

💡 Technology Features

Infotainment

Features:

N/A (Standard motorcycle features for the era)

Driver Assistance

Features:

N/A (Standard motorcycle features for the era)

Connectivity

Features:

N/A (Standard motorcycle features for the era)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 - 6,000 km (2,500 - 3,700 miles) or 6 months (Refer to manual for exact Suzuki recommendation)

Air Filter Cleaning:

Every 4,000 - 8,000 km (2,500 - 5,000 miles)

Spark Plug Replacement:

Every 12,000 - 16,000 km (7,500 - 10,000 miles)

Valve Clearance Check:

Every 10,000 - 16,000 km (6,000 - 10,000 miles)

Chain Adjustment:

Check every 1,000 - 2,000 km (600 - 1,200 miles), adjust as needed

Fluid Specifications

Engine Oil Type:

10W-40, API SE/SF/SG

Coolant Type:

Permanent Antifreeze (Ethylene Glycol based, 50/50 mix with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Carburetor Synchronization:

Can become out of sync, leading to rough idle or poor throttle response. Manual covers syncing procedures.

Electrical Connections:

Corrosion or loose connections can cause intermittent electrical issues. Manual provides wiring diagrams for diagnosis.

Fork Seals:

Front fork seal leaks can occur with age and mileage. Manual details fork disassembly and seal replacement.

Cam Chain Tensioner:

Some models may have issues with the cam chain tensioner, leading to rattling noise. Manual covers inspection and replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Motorcycle Division:

Suzuki has a long history of producing high-performance motorcycles

Model Evolution

Gsx Series:

The GSX designation has been used for Suzuki's line of sporty, high-performance motorcycles

Gsx750F Heritage:

Evolved from earlier GSX models, often featuring a faired design for improved aerodynamics and sport-touring capabilities.

Production

Production Period:

1990-1996

Manufacturing Location:

Japan (Typical for Suzuki)

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for this model are not prominently documented, but Suzuki models of this era were generally well-regarded for performance and reliability.