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Gt750 suzuki motorcycle Service Repair Manual 1972-1977

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The Suzuki GT750 Motorcycle Service Repair Manual covers models produced between 1972 and 1977. This iconic Japanese motorcycle, often nicknamed 'The Water Buffalo,' is distinguished by its unique water-cooled, 3-cylinder,...
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Gt750 suzuki motorcycle Service Repair Manual 1972-1977
The Suzuki GT750 Motorcycle Service Repair Manual covers models produced between 1972 and 1977. This iconic Japanese motorcycle, often nicknamed 'The Water Buffalo,' is distinguished by its unique water-cooled, 3-cylinder, 2-stroke engine, a significant engineering feat for its time that delivered smooth power and respectable acceleration. As part of Suzuki's Grand Touring line, the GT750 offered a blend of performance and comfort, making it a notable entry in the vintage motorcycle market and a favorite among enthusiasts for its distinctive engineering. This comprehensive service and repair manual provides detailed guidance for owners and technicians. It covers essential maintenance procedures, including routine servicing, fluid changes, and adjustments for critical systems such as the engine, fuel, ignition, transmission, brakes, and electrical components. Furthermore, the manual offers in-depth information on troubleshooting common issues, complete engine and transmission overhaul procedures, and technical specifications necessary for accurate repair and maintenance, ensuring the longevity and optimal performance of your Suzuki GT750.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GT750
Product Name:
Suzuki GT750 Motorcycle Service Repair Manual 1972-1977
👋 Introduction
Market Position
Market Segment:
Vintage Japanese performance motorcycle, known for its smooth triple engine.
Competitive Analysis
Key Competitors:
Kawasaki H2, Yamaha XS750 (later models), Honda CB750 Four (though different engine configuration).
Key Features
Engine Configuration:
Water-cooled, 3-cylinder, 2-stroke engine – a unique selling proposition for its era.
Performance Reputation:
Smooth power delivery and respectable acceleration for its time.
Nickname:
'The Water Buffalo' due to its size and cooling system.
📋 Manual Details
Coverage Areas
Applicable Years:
1972, 1973, 1974, 1975, 1976, 1977
Page Count
Page Count:
160+
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Printed (assumed based on product description for sales business)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the 2-stroke, 3-cylinder engine.
Fuel System:
Carburetor tuning, jetting, float adjustment, fuel line maintenance, and fuel tank servicing.
Ignition System:
Spark plug specifications, timing adjustments, ignition coil testing, and stator/points maintenance.
Transmission And Clutch:
Gearbox disassembly/reassembly, clutch adjustment, clutch plate replacement, and shift linkage service.
Brakes:
Front and rear brake system inspection, hydraulic fluid replacement, brake shoe/pad replacement, and caliper/master cylinder servicing.
Suspension:
Front fork oil change, seal replacement, rear shock absorber inspection, and swingarm bearing maintenance.
Electrical System:
Wiring diagrams, lighting maintenance, battery charging system, horn, and starter motor troubleshooting.
Cooling System:
Water pump inspection, thermostat operation, and coolant specifications (though often oil-injected for 2-stroke).
Frame And Bodywork:
Component removal/installation, frame inspection, and basic body panel repair guidance.
Procedures Included
Routine Maintenance:
Oil changes (for gearbox and 2-stroke injection), chain adjustment, lubrication points, and filter replacements.
Troubleshooting Guides:
Diagnostic procedures for common starting, running, and electrical issues.
Rebuild Procedures:
Detailed steps for engine and transmission rebuilds.
Adjustment Procedures:
Carburetor, clutch, brake, and ignition timing adjustments.
Technical Depth
Depth Level:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
Physical print (as indicated for a sales business)
Print Quality
Print Quality:
High-quality print, ensuring clear diagrams and text.
Binding Type
Binding Type:
Professional binding (e.g., perfect bound, spiral bound for workshop use).
Paper Type
Paper Type:
Durable, workshop-grade paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
739cc, air/water-cooled, 2-stroke, 3-cylinder, piston port intake.
Bore X Stroke:
70 mm x 64 mm
Compression Ratio:
6.8:1
Valves Per Cylinder:
2 (ports)
Performance
Horsepower @ Rpm:
67 hp @ 6,500 rpm (approx.)
Torque @ Rpm:
75 Nm @ 5,500 rpm (approx.)
Fuel System
Carburetor Type:
3 x Mikuni VM32SC (Constant Velocity carburetors).
Fuel Delivery:
Pre-mixed fuel and oil (or separate oil injection system on some variants/years).
Fuel Type:
Unleaded gasoline (recommended Octane Rating: 91+).
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh, sequential gearbox.
Features
Clutch Type:
Wet, multi-plate, cable-operated.
Final Drive:
Chain drive.
Fluid Specifications
Gearbox Oil Type:
Suzuki Gear Oil API GL-4, SAE 80W-90 or equivalent.
Fluid Capacities
Gearbox Oil Capacity:
2.0 liters (approx.)
📐 Dimensions
Exterior
Length:
2,220 mm (approx.)
Width:
830 mm (approx.)
Height:
1,165 mm (approx.)
Weights
Dry Weight:
212 kg (approx.)
Gross Vehicle Weight:
Not specified, consult chassis limits.
🛡️ Safety Features
Ratings
Safety Standards:
Industry standards of the 1970s, not subject to modern crash ratings.
Active Features
Braking System:
Front: Disc brake. Rear: Drum brake.
Lighting:
Halogen headlight, LED (modern replacement) tail/brake light, turn signals.
Passive Features
Frame Construction:
Steel double-cradle frame.
💡 Technology Features
Infotainment
Infotainment System:
N/A (vintage motorcycle, no electronic infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (vintage motorcycle).
Connectivity
Connectivity Features:
N/A (vintage motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Gearbox:
Every 3,000 miles (or as specified in manual).
Spark Plug Replacement:
Every 6,000 miles or as needed based on condition.
Chain Lubrication Adjustment:
Every 500 miles or after riding in wet conditions.
Fluid Specifications
2 Stroke Oil Type:
High-quality 2-stroke motorcycle oil, TCW-3 or JASO FD/FB rated.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Suzuki Genuine Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Known Issues
Engine Vibration:
Characteristic of larger 2-strokes, though the GT750 was relatively smooth.
Carburetor Gumming:
Common with older fuel, requiring regular cleaning and synchronization.
Water Seals Leaks:
Radiator hoses and water pump seals can degrade over time.
Electrical Connections:
Corrosion and loose connections can cause intermittent electrical problems.
Clutch Slippage:
Can occur with worn clutch plates or improper adjustment.
📚 Vehicle History
Brand Heritage
Brand Origin:
Suzuki Motor Corporation, Japan, founded in 1909.
Model Evolution
Gt Series Introduction:
The GT750 was part of Suzuki's GT (Grand Touring) line, launched in late 1971 for the 1972 model year.
Key Innovations:
Water cooling and a 3-cylinder 2-stroke configuration for a large motorcycle.
Production
Production Years:
1972-1977
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Model Recognition:
Highly regarded by collectors and enthusiasts for its unique engineering and performance for its era.
Ratings
Contemporaneous Reviews:
Generally praised for its smoothness and performance, though sometimes criticized for its weight and thirst.
Certifications
Certification Status:
N/A (vintage product).
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