Target User:
Mechanical technicians and knowledgeable ATV owners
Manual Value Proposition:
Provides dealer-level service information, enabling cost savings and professional-quality repairs.
Safety Emphasis:
Highlights safety equipment and precautions, including torque specifications.
Information Reliability:
Promises accurate and reliable information for effective maintenance and repair.
Engine:
Comprehensive overhaul, diagnostics, tune-ups
Transmission:
Removal, installation, overhaul, diagnostics
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, tank service
Ignition System:
CDI unit, spark plugs, ignition timing, wiring
Electrical System:
Wiring diagrams, lighting, battery, starter, charging system, switches
Lubrication System:
Oil pump, oil passages, oil filter, lubrication points
Exhaust System:
Muffler, exhaust pipe, heat shields
Bodywork:
Frame, fenders, seat, handlebars, plastics, decals
Suspension:
Front and rear suspension, shock absorbers, springs, bushings
Braking System:
Front and rear brakes, brake pads, brake fluid, master cylinder, calipers
Drive Train:
4WD system, drive shafts, differentials, CV joints
Cooling System:
Cooling fins and air passages for engine cooling
Steering System:
Handlebars, steering shaft, tie rods, steering knuckles
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment
Troubleshooting:
Diagnostic charts, symptom analysis, common problem solutions
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul Procedures:
Complete engine, transmission, and driveline overhauls
Installation Procedures:
Installation of new or rebuilt components
Assembly Disassembly:
Detailed instructions for taking apart and putting back together major assemblies
Wiring Diagrams:
Detailed electrical system wiring schematics
Torque Specifications:
Essential torque values for critical fasteners across all systems
Technical Depth:
Comprehensive, covering basic to advanced repairs and diagnostics
Diagnostic Tools:
Emphasis on common tools and specialized Suzuki tools where applicable
Proprietary Components:
Includes instructions for proprietary components and references to manufacturer guidelines
Special Tools:
Identification and usage of required or recommended Suzuki special tools
Engine Description:
Air-cooled, 4-stroke, single-cylinder engine
Displacement:
246cc (approximate, specific details in manual)
Cooling System:
Air-cooled
Bore X Stroke:
Refer to manual for precise dimensions (typical for 250cc class)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder (typical)
Horsepower:
Not explicitly stated, but typical for its class and era (e.g., 15-20 HP)
Torque:
Not explicitly stated, but typical for its class and era
Carburetor:
Single carburetor (specific model and jetting detailed in manual)
Fuel Type:
Unleaded gasoline
Length:
Not specified, typical ATV dimensions
Width:
Not specified, typical ATV dimensions
Height:
Not specified, typical ATV dimensions
Dry Weight:
Approximately 562 lbs (255 kg) - varies by source, manual will have exact
Ground Clearance:
Not specified, typical ATV clearance (e.g., 7-9 inches)
Engine Oil Change:
Refer to manual for specific intervals (typically every 1000-2000 miles or annually)
Spark Plug Replacement:
Refer to manual for specific intervals (typically every 6,000-10,000 miles)
Air Filter Cleaning Replacement:
Refer to manual for specific intervals (dependent on operating conditions)
Engine Oil Type:
Suzuki recommends specific grades of API SG or higher motorcycle oil (e.g., SAE 10W-40, SAE 20W-50 - consult manual)
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.5-2.0 liters)
Transmission Oil Type:
Refer to manual for specifications (often shared with engine oil or a specific gear oil)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification)
Common Wear Items:
CV boots, brake pads, wheel bearings, carburetor jets (depending on fuel quality)
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and synchronization.
4Wd System Maintenance:
Proper lubrication of drive shafts and differentials is crucial.