Suzuki King Quad 300 LT-F300 LT-F300F 1999-2004 Repair Service Manual

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Welcome to the comprehensive guide for your KingQuad 300, covering model codes LT-F300 and LT-F300F from the first generation produced between 1999 and 2004. This mid-size utility ATV is renowned...

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Typ: Atv

Anbieter:

Art.-Nr: 85423

Stichworte: 1999 2000 2001 2002 2003 2004 ATV King Quad 300 LT-F300 King Quad 300 LT-F300F King Quad Models Powersports Suzuki

Produktvarianten

Beschreibung

Welcome to the comprehensive guide for your KingQuad 300, covering model codes LT-F300 and LT-F300F from the first generation produced between 1999 and 2004. This mid-size utility ATV is renowned for its robust chassis, reliable 280 cc engine, and practical features, making it a capable choice for recreational riding and light-duty work. The KingQuad 300 offered a comfortable riding experience with its well-engineered suspension and selectable 2WD/4WD system, competing effectively with other utility ATVs of its era. Its enduring design emphasizes durability and straightforward operation, a testament to heritage in producing dependable powersports vehicles. This factory repair service workshop manual, presented in English, provides an expert-level resource for maintaining and repairing your KingQuad 300. With 382 pages of detailed information, it covers all essential systems including the engine, transmission, drivetrain, suspension, brakes, and electrical components. You will find step-by-step instructions for complete overhauls, rebuilds, routine maintenance schedules, fluid specifications, and troubleshooting common issues. Essential technical data, torque specifications, wiring diagrams, and clear illustrations are included to assist owners and technicians in ensuring the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad 300

Model Codes:

LT-F300, LT-F300F

Generation

Generation:

First Generation

Codes

Year Codes Covered:

99, 00, 01, 02, 03, 04

👋 Introduction

Market Position

Market Segment:

Mid-size utility ATV, positioned for recreational and light-duty work use.

Competitive Analysis

Competitors:

Competed against models like the Honda FourTrax 300/350, Yamaha Bear Tracker/Grizzly 350, and Kawasaki Bayou 300 during its production run.

Key Features

Key Features:

Robust chassis, reliable engine, selectable 2WD/4WD, comfortable suspension, and practical utility features for its class.

Unique Selling Points

The manual's comprehensive coverage and 382 pages detail every aspect of the KingQuad 300, making it an indispensable resource for owners and technicians.

📋 Manual Details

Coverage Areas

Coverage Years:

1999, 2000, 2001, 2002, 2003, 2004

Model Variants Covered:

2WD and 4x4 models

Page Count

Page Count:

Manual Type

Manual Type:

Factory Repair Service Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine tear down and rebuild, including lubrication, valve clearance, ignition system (no spark troubleshooting, magneto, stator, rectifier, coil), fuel system (carburetor, fuel pump, mixture screw, jets), cooling system (radiator, coolant change), exhaust system (muffler).

Transmission:

Transmission overhaul and repair, drive train components, primary reduction gear, shaft and linkage adjustments.

Drivetrain:

Front and rear drive systems, drive shafts, CV joints, differential (if applicable), hubs, and wheels.

Suspension:

Front forks, rear suspension, swingarm, struts, linkage, shock absorbers, and spring adjustments.

Brakes:

Brake system inspection, repair, adjustment of brake pads, rotors, and hydraulic lines.

Electrical:

Wiring diagrams, electrical system troubleshooting (e.g., no spark, charging issues), battery, starter, lighting, fuses, switches, and electronic components.

Bodywork And Plastics:

Body panel removal and installation, fenders, plastic components, seat, handlebars, and trim.

Procedures Included

Maintenance:

Regular maintenance schedules, fluid checks and changes (engine oil, coolant, brake fluid), filter replacements, lubrication points, and storage procedures.

Troubleshooting:

Comprehensive troubleshooting guides for common problems such as starting issues, engine performance problems, no spark, electrical faults, and more, with specific diagnostic steps and error code explanations (if applicable).

Repair:

Detailed step-by-step repair instructions for complete tear downs and rebuilds of all major vehicle systems.

Installation:

Instructions for component installation and replacement, including torque specifications.

Technical Depth

Technical Depth:

Expert level, covering complete overhauls, rebuilds, and advanced diagnostics. Includes torque specifications, part diagrams, schematics, and detailed illustrations.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Restrictions:

No restrictions on printing or saving/burning to disc.

Binding Type

Binding Type:

Digital Download (N/A for physical binding)

Paper Type

Paper Type:

N/A (Digital)

Navigation

Navigation Features:

Clickable chapters for easy navigation.

File Size

File Size Note:

Can be up to 1 Gig, requires sufficient storage and solid internet connection.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve, air-cooled, single-cylinder

Displacement:

280 cc (17.0 cubic inches)

Bore X Stroke:

72.0 mm x 68.6 mm (2.83 in x 2.70 in)

Compression Ratio:

9.2:1

Performance

Horsepower:

Approx. 19-20 HP (estimated, specific figures not provided in product info)

Torque:

Not specified, but generally in the range of 16-18 lb-ft for this class.

Fuel System

Fuel Delivery:

Carburetor (Mikuni VM series, specific model not cited, but common for the era)

Fuel Type:

Unleaded gasoline

Lubrication

Recommended Oil Viscosity:

Suzuki recommends SAE 10W-40 or 10W-30 for most operating temperatures. Specific viscosity details will be in the manual.

Ignition

Ignition System:

Electronic Ignition (CDI), Magneto coil, starter motor, sometimes kickstart backup.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse.

Optional

Optional Transmissions:

N/A for this model.

Features

Transmission Features:

Shaft drive to rear wheels and front wheels (in 4x4 models).

📐 Dimensions

Exterior

Length:

Approx. 75.8 inches (1925 mm)

Width:

Approx. 44.3 inches (1125 mm)

Height:

Approx. 43.9 inches (1115 mm)

Weights

Dry Weight:

Approx. 525 lbs (238 kg)

Ground Clearance:

Approx. 7.7 inches (195 mm)

Towing Capacity:

Not typically specified for this model; designed for utility, not heavy towing.

Rack Capacity Front:

Not specified, but typical for this era is around 20-30 lbs.

Rack Capacity Rear:

Not specified, but typical for this era is around 40-50 lbs.

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not rated by safety organizations like NHTSA or IIHS. Operator safety depends on proper riding practices and protective gear.

Active Features

Active Safety Features:

Front and rear disc brakes, selectable 4WD system, engine braking (via CVT).

Passive Features

Passive Safety Features:

Ergonomic seating, handlebar design for control, rugged chassis.

💡 Technology Features

Infotainment

Infotainment System:

Basic, focused on utility. Typically includes a simple digital display for odometer, trip meter, and possibly gear indicator.

Driver Assistance

Driver Assistance Features:

None typical for this era and class of ATV.

Connectivity

Connectivity Features:

Lighting

Lighting System:

Dual halogen headlights, taillight, and brake light.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 6 months or 100 hours of operation. Refer to manual for precise intervals and conditions.

Air Filter Cleaning:

Recommended every 20-30 hours of operation or more frequently in dusty conditions.

Spark Plug Replacement:

Typically at 100-150 hours or annually. Manual will specify correct plug type and gap.

Valve Clearance Check:

Often at 200-300 hours or as specified in the manual for optimal performance.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 10W-30 recommended. Specific Suzuki oil grades may be listed. Manual will confirm capacity.

Coolant Type:

Permanent type antifreeze coolant (ethylene glycol based), typically a 50/50 mix with distilled water. Manual specifies exact type and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and bleeding procedures.

Gear Oil Type:

Specific gear oil for front and rear differentials and transmission. Manual will specify viscosity and capacity.

Known Issues

Common Issues:

Potential for carburetor gumming if not run regularly, aging electrical connections, wear on suspension bushings, and CVT belt wear over time. Manual provides troubleshooting for these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Suzuki has a long history of producing reliable motorcycles and ATVs, known for their engineering and performance.

Model Evolution

Model Evolution:

The KingQuad line evolved over the years, with the LT-F300 representing an earlier iteration focused on utility and reliable performance, preceding more powerful and feature-rich models.

Production

Production Years:

1999-2004

Manufacturing Location:

Likely Japan, though specific plant details are not provided.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for this model are not cited, the KingQuad line generally received positive reviews for its performance and reliability within the utility ATV segment during its production years.