Suzuki King Quad 450 2007 2008 2009 Workshop Service Manual

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This workshop service manual covers the King Quad 450, model code LTA450X, from the First Generation, produced for the model years 2007, 2008, and 2009. As a high-performance utility ATV,...

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Typ: Atv

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Art.-Nr: 73699

Stichworte: 2007 2008 2009 Atv Carry Cars King Quad 450 Suzuki

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Beschreibung

This workshop service manual covers the King Quad 450, model code LTA450X, from the First Generation, produced for the model years 2007, 2008, and 2009. As a high-performance utility ATV, the King Quad 450 is recognized for its robust chassis, powerful 449cc liquid-cooled engine, selectable 2WD/4WD system, and independent suspension, making it a capable machine for various off-road applications. Building on legacy in utility vehicles, this model offers a blend of ruggedness and performance, competing with other leading ATVs in its class. This comprehensive 529-page English language workshop service manual provides detailed, step-by-step instructions for the maintenance, troubleshooting, and repair of the King Quad 450. It covers all major systems, including the engine mechanicals, fuel, ignition, cooling, transmission, brakes, suspension, steering, and electrical systems. The manual includes essential information such as routine maintenance procedures, diagnostic guides, wiring diagrams, tightening torques, and specifications for special tools, ensuring that owners and technicians can effectively maintain and repair the vehicle to optimal working condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 450

Model Codes:

LTA450X

Generation

Generation Name:

First Generation

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

High-performance utility ATV

Competitive Analysis

Competitors:

Yamaha Grizzly, Polaris Sportsman, Can-Am Outlander

Key Features

Features Highlight:

Robust chassis, powerful engine, selectable 2WD/4WD, independent suspension, fuel injection (on some variants).

📋 Manual Details

Coverage Areas

Years Covered:

2007, 2008, 2009

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, assembly, inspection, repair of engine components.

Fuel System:

Fuel pump, injectors, fuel tank, lines, and emissions control systems.

Ignition System:

Ignition coils, spark plugs, ECU diagnosis and testing.

Cooling System:

Radiator, fan, water pump, coolant flow, thermostat.

Transmission Drivetrain:

Automatic transmission (CVT), gearboxes, differentials, driveshafts, CV joints.

Brakes:

Hydraulic brake system, calipers, master cylinder, lines, bleeding procedures.

Suspension:

Front and rear suspension, shocks, springs, control arms, steering knuckles.

Steering:

Steering column, tie rods, steering rack, power steering components (if applicable).

Electrical System:

Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays.

Body Chassis:

Frame, body panels, seats, handlebars, fenders, storage compartments.

Wheels Tires:

Wheel specifications, tire pressure recommendations, mounting.

Procedures Included

Maintenance:

Routine maintenance, lubrication, filter replacement, fluid checks.

Troubleshooting:

Diagnostic procedures for various systems, common problems and solutions.

Repair:

Step-by-step instructions for component repair and replacement.

Disassembly Assembly:

Detailed guidance on taking apart and reassembling vehicle components.

Adjustments:

Precise instructions for component adjustments, including critical settings.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems.

Tightening Torques:

Specific torque values for all threaded fasteners during assembly.

Special Tools:

Identification and usage instructions for specialized service tools.

Technical Depth

Depth Level:

Comprehensive Workshop Level

Detail Level:

Bumper-to-bumper, detailed step-by-step procedures, pictorial diagrams, exploded views.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Yes, all pages are printable.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Requirements

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, SOHC

Engine Displacement:

449 cc

Bore X Stroke:

94.0 mm x 64.5 mm

Compression Ratio:

9.3 : 1

Performance

Horsepower Estimate:

Approx. 30-35 HP (subject to variation)

Fuel System

Fuel Delivery:

Fuel Injection (specific models/years, likely Throttle Body Injection - TBI)

Fuel Tank Capacity:

17.5 L (4.6 gal)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Optional

Transmission Options:

N/A (CVT is standard)

Features

Gear Selection:

High, Low, Reverse, Neutral, Park

Drive Modes:

Selectable 2WD/4WD

Drive Type:

Shaft Drive

📐 Dimensions

Exterior

Length:

2130 mm (83.9 in)

Width:

1140 mm (44.9 in)

Height:

1140 mm (44.9 in)

Weights

Dry Weight:

263 kg (580 lbs)

Ground Clearance:

260 mm (10.2 in)

Wheelbase:

1280 mm (50.4 in)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI/SVIA requirements

Active Features

Braking System:

Hydraulic disc brakes front and rear

Lighting:

Dual Halogen headlights, LED taillight/brakelight

Passive Features

Chassis Design:

High-tensile steel frame for durability

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV with analogue/digital dash displays)

Driver Assistance

Electronic Aids:

Selectable 2WD/4WD, engine braking.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals (typically every 3,000-5,000 km or annually).

Spark Plug Replacement:

Refer to manual (often around 10,000-20,000 km).

Fluid Specifications

Engine Oil Type:

Suzuki recommends API SG, SF or SE type SAE 10W-40 viscosity oil. Verify with manual for exact spec (e.g., Suzuki Genuine Oil or equivalent JASO MA certified).

Engine Oil Capacity:

Refer to manual for exact capacity with filter change (typically around 2.5-3.0 L).

Coolant Type:

Ethylene glycol-based antifreeze/coolant with water (50/50 mix). Refer to manual for specific Suzuki approved coolant.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Problems:

CVT belt wear, potential for starter motor issues, some electrical component failures, suspension wear over time.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long history in motorsports and utility vehicles, known for reliable engines and off-road capability.

Model Evolution

Predecessor:

Suzuki QuadRunner series, including the LT-F400 and LT-A400 models.

Model Introduction Year:

The King Quad nameplate was introduced prior to the 450, but the 450 model represented an advancement in performance and features.

Production

Manufacturing Location:

Likely manufactured in Japan or USA (Suzuki's primary manufacturing hubs for ATVs).

🏆 Awards & Recognition

Recognitions

Industry Accolades:

The Suzuki King Quad series generally received positive reviews for its performance, handling, and reliability in the utility ATV segment during its production years.