Suzuki King Quad 450 AXi LT-A450X LTA450 2007 2008 2009 2010 Service Repair Manual

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Stichworte: 2007 2008 2009 2010 ATV King Quad 450 AXi King Quad Models LT-A450X LTA450 Powersports Suzuki

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Beschreibung

The Suzuki King Quad 450 AXi, chassis code LT-A450 / LTA450, is a high-performance, all-terrain utility ATV produced between 2007 and 2010. Engineered for versatility, it caters to enthusiasts, hunters, farmers, and recreational riders alike. This model is renowned for its powerful 449cc, liquid-cooled, 4-stroke engine with Electronic Fuel Injection (EFI), delivering robust performance suitable for demanding off-road conditions. Key features contributing to its appeal include its advanced suspension system, selectable 2WD/4WD with differential lock, durable construction, and comfortable rider ergonomics, making it a strong contender in the utility ATV market. This comprehensive service repair manual provides detailed guidance for the Suzuki King Quad 450 AXi, covering models from 2007 to 2010. Its scope encompasses all essential maintenance procedures, from routine inspections and fluid changes to complete engine and transmission overhauls. The manual includes in-depth troubleshooting sections with diagnostic flowcharts, step-by-step repair instructions for all major systems such as the engine, drivetrain, suspension, brakes, and electrical components, as well as information on specialized tools. This resource is designed to empower owners and technicians to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 450 AXi

Chassis Code:

LT-A450X / LTA450

Generation

Generation Designation:

First Generation (2007-2011)

Codes

Model Year Codes:

2007, 2008, 2009, 2010

👋 Introduction

Market Position

Segment:

High-performance, all-terrain utility ATV.

Target Audience:

Enthusiasts, hunters, farmers, recreational riders, and professional mechanics.

Competitive Analysis

Key Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force.

Key Features

Vehicle Selling Points:

Powerful engine, advanced suspension, selectable 2WD/4WD, fuel injection, durable construction, comfortable rider ergonomics.

Manual Value Proposition:

Empowers DIY owners to perform all maintenance and repairs, saving money and ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Vehicle Coverage:

Suzuki King Quad 450 AXi LT-A450X LTA450 models

Model Years Covered:

2007, 2008, 2009, 2010

Page Count

Estimated Page Count:

Refer to manual file size; typically 300-600 pages for this type of comprehensive manual.

Manual Type

Manual Type:

Service Repair Manual / Workshop Manual / Factory Service Manual

Language

Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, assembly, disassembly, timing, lubrication, cooling, fuel injection system (EFI), ignition system, emissions control.

Transmission:

Automatic transmission (CVT) operation, maintenance, repair, belt replacement, fluid specifications, internal components.

Drivetrain:

4WD system, front differential, rear differential, driveshafts, CV joints, limited-slip differentials.

Suspension:

Front and rear suspension systems, shock absorbers, springs, bushings, control arms, alignment specifications.

Brakes:

Front and rear brake systems (hydraulic disc), caliper service, pad replacement, rotor inspection, bleeding procedures, master cylinder.

Electrical:

Starting system, charging system (alternator/stator), battery, lighting system, ignition system, wiring diagrams, fuses, relays, ECU diagnostics.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, EFI control module troubleshooting.

Cooling System:

Radiator, cooling fan, thermostat, water pump, coolant specifications, flushing and refilling.

Body Chassis:

Frame, body panels, plastics, seat, handlebars, fenders, rack systems, lighting fixtures.

Steering:

Steering system components, tie rods, steering knuckle, maintenance and adjustment.

Procedures Included

Maintenance:

Routine inspections, oil changes, filter replacements, spark plug service, brake adjustments, lubrication points.

Troubleshooting:

Diagnostic flowcharts, common problem identification, symptom-based repair guidance, error code interpretation.

Repair:

Step-by-step instructions for component replacement, rebuild procedures, adjustments, and calibration.

Rebuild:

Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances.

Diagnosis:

Systematic diagnostic procedures for electrical, fuel, and mechanical issues.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to full engine and transmission overhauls, including electrical system diagnostics and component-level repairs.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF, allowing for quick information retrieval.

Compatibility:

Compatible with all PDF readers on Windows, macOS, Linux, iOS, and Android devices.

Print Quality

Printability:

Fully printable, allowing users to create hard copies of specific sections or the entire manual.

Illustration Quality:

Illustrated with clear step-by-step instructions and detailed diagrams/illustrations (zoomable, exploded views mentioned).

Binding Type

Binding Method:

Digital download (no physical binding).

Paper Type

Paper Quality Digital:

N/A (Digital format).

File Size

Potential File Size:

Can be up to 5 GB, indicating a highly detailed and comprehensive manual.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, 4-valve, Single Cylinder

Engine Displacement:

449 cc (27.4 cu. in.)

Bore X Stroke:

94.0 mm x 63.4 mm (3.70 in. x 2.50 in.)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approximately 30-35 HP (Estimate based on similar models, specific dyno figures may vary).

Torque:

Approximately 28-32 lb-ft (Estimate based on similar models).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane minimum

Ignition

Ignition System:

Electronic Ignition (Transistorized)

Lubrication

Oil Type Engine:

Suzuki Genuine 4-stroke Engine Oil SJ or SL or SAE 10W-40, API SE, SF, SG, SH, SJ or SL, JASO MA

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Selection:

Selectable 4WD/2WD with differential lock

Features

Gear Reduction:

High and Low range forward gears, Reverse

Fluid Specifications

Transmission Fluid Type:

Suzuki SN-CF SAE 10W-40

Transmission Fluid Capacity:

Refer to manual; typically around 2.0-2.5 Liters for CVT system.

📐 Dimensions

Exterior

Overall Length:

Approx. 82.1 in. (2085 mm)

Overall Width:

Approx. 46.5 in. (1180 mm)

Overall Height:

Approx. 47.4 in. (1205 mm)

Wheelbase:

Approx. 50.4 in. (1280 mm)

Weights

Curb Weight:

Approx. 600-620 lbs (272-281 kg)

Ground Clearance:

Approx. 10.2 in. (260 mm)

Cargo

Front Rack Capacity:

Approx. 45 kg (99 lbs)

Rear Rack Capacity:

Approx. 85 kg (187 lbs)

Towing Capacity

Towing Capacity:

Approx. 650 kg (1433 lbs) (Check local regulations and hitch rating).

🛡️ Safety Features

Ratings

Safety Features:

Integrated lighting, reliable braking system, robust chassis construction.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) with independent operation.

Engine Braking:

Engine braking is inherent in the CVT system.

Passive Features

Chassis Design:

Reinforced frame and integrated roll-over protection structure (ROPS) principles for off-road use.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD multi-function display (speedometer, odometer, trip meter, fuel gauge, clock, 4WD indicator, engine hour meter).

Driver Assistance

Selectable 4Wd:

Electronic engagement of 4WD and differential lock for optimal traction.

Connectivity

Charging Port:

Accessory power outlet (cigarette lighter style) for charging devices.

Lighting

Headlights:

Dual halogen headlights for increased visibility.

Taillight:

LED taillight for enhanced visibility.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months (whichever comes first), refer to manual for specific conditions.

Air Filter Cleaning:

Every 50 hours or 3 months, more frequently in dusty conditions.

Spark Plug Service:

Inspect every 100 hours, replace as needed. Recommended gap: 0.7-0.8 mm (0.028-0.031 in.).

Transmission Fluid Change:

Every 6 months or 100 hours. Refer to manual for specific procedure and level check.

Brake Fluid Check:

Inspect every 6 months or 50 hours. Replace every 2 years or as needed.

Fluid Specifications

Coolant Type:

High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, wheel bearings, battery terminal corrosion.

Potential Engine Issues:

Overheating if coolant system is neglected, EFI sensor issues if contaminated fuel is used.

Transmission Concerns:

CVT belt slippage if worn or misaligned, potential for clutch engagement issues if maintenance is deferred.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Heritage Focus:

Known for robust engineering, reliable engines, and sporty performance across motorcycles and ATVs.

Model Evolution

Predecessor:

Suzuki King Quad 700 (LT-V700F)

Evolution Key Changes:

Introduction of a smaller displacement engine (450cc), adoption of EFI, improved chassis dynamics and ergonomics over the 700 model.

Production

Production Location:

Likely manufactured in Japan or North America by Suzuki.

Production Years:

2007 - 2010 (covered by this manual)