Suzuki King Quad 500 2008-2011 Workshop Service Manual

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This manual covers the Suzuki King Quad 500 ATV, manufactured for the model years 2008 through 2011. The King Quad is a high-performance utility ATV, known for its robust engineering...

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Typ: Atv

Anbieter:

Art.-Nr: 81706

Stichworte: 2008 2009 2010 2011 ATV King Quad 500 King Quad Models Powersports Suzuki

Produktvarianten

Beschreibung

This manual covers the Suzuki King Quad 500 ATV, manufactured for the model years 2008 through 2011. The King Quad is a high-performance utility ATV, known for its robust engineering and reliability, featuring a liquid-cooled, 4-stroke, SOHC V-twin engine and Suzuki's pulley-type continuously variable transmission (CVT) with selectable 2WD/4WD and a locking front differential. Its independent front and rear suspension with adjustable shocks provides a comfortable and capable ride, making it a strong competitor in the utility ATV segment. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the Suzuki King Quad 500. It covers essential areas including engine systems, drivetrain, electrical diagnostics, chassis components, and bodywork. The manual includes procedures for routine maintenance, tune-ups, component removal and installation, and complete assembly rebuilds, along with troubleshooting and diagnostic steps. This resource is designed to assist owners, mechanics, and technicians in maintaining and repairing their vehicle effectively, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 500

Model Variant:

ATV (All-Terrain Vehicle)

Applicable Years:

2008, 2009, 2010, 2011

Codes

Engine Code Prefix:

👋 Introduction

Market Position

Market Segment:

High-performance utility ATV segment

Competitive Analysis

Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly

Key Features Vehicle

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Drive System:

Suzuki's pully-type continuously variable transmission (CVT), selectable 2WD/4WD with locking front differential

Suspension:

Independent front and rear suspension with adjustable shocks

Key Features Manual

Manual Benefit 1:

Enables professional-quality repairs and maintenance

Manual Benefit 2:

Cost savings by reducing reliance on dealer service

Manual Benefit 3:

Empowers owners with in-depth knowledge of their vehicle

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of Suzuki King Quad 500 ATVs

Secondary Coverage:

Proprietary component repairs, general automobile practices

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, fuel system, ignition, lubrication system, exhaust

Drivetrain Systems:

Transmission disassembly and assembly, clutch, drive shafts, differentials

Electrical Systems:

Electrical system diagnostics, wiring diagrams, battery, starter, charging system, lighting

Chassis Systems:

Frame, suspension, steering, brakes, wheels, tires

Body Systems:

Body panels, seating, racks, controls

Procedures Included

Maintenance:

Tune-ups, routine maintenance, fluid changes, filter replacements

Repair Overhaul:

Component removal and installation, disassembly and reassembly of major assemblies (engine, transmission)

Diagnostics:

Troubleshooting procedures, diagnostic fault finding

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Assumed Knowledge:

Technician fully conversant with general automobile practices

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, printable

Binding Type

Binding Type:

Digital Download (Not a hard copy)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Displacement:

493cc (approximate - specific to 500 model)

Bore X Stroke:

Refer to manual for specific dimensions

Compression Ratio:

Refer to manual for specific ratios

Performance

Horsepower:

Refer to manual for specific output figures

Torque:

Refer to manual for specific output figures

Fuel System

Fuel Delivery:

Fuel Injection (EFI) - specific system details in manual

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Type:

Refer to manual for exact Suzuki specifications (e.g., SAE 10W-40 API SG or higher)

Oil Capacity:

Refer to manual for specific engine oil capacity

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Drive Modes:

2WD/4WD with locking front differential

Features

Gear Reduction:

High/Low range, Neutral, Reverse

Fluid Type

Transmission Fluid:

Refer to manual for exact Suzuki specifications (e.g., SAE 80W-90 Gear Oil)

📐 Dimensions

Exterior

Overall Length:

Refer to manual for specific dimensions

Overall Width:

Refer to manual for specific dimensions

Overall Height:

Refer to manual for specific dimensions

Weights

Curb Weight:

Refer to manual for specific curb weight

Towing Capacity:

Refer to manual for specific towing capacity

Rack Capacity Front:

Refer to manual for specific front rack capacity

Rack Capacity Rear:

Refer to manual for specific rear rack capacity

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to ANSI/SVIA safety standards for ATVs

Active Features

Braking System:

Hydraulic disc brakes (front and rear) - details in manual

Engine Braking:

CVT provides engine braking effect

Passive Features

Rollover Protection:

N/A (ATV design inherently lacks ROPS)

Seatbelt:

N/A (ATV design)

Warnings Precautions

Manual Emphasis:

Emphasizes the use of safety equipment and adherence to safety precautions during repairs

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility ATV)

Driver Assistance

Driver Assistance Features:

N/A (Focus on mechanical systems)

Connectivity

Connectivity Features:

Lighting

Lighting System:

Halogen headlights, LED taillight/brake light - details in electrical section

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for recommended intervals (e.g., every 1000 km or 6 months)

Air Filter Maintenance:

Refer to manual for recommended inspection and replacement intervals

Spark Plug Replacement:

Refer to manual for recommended replacement intervals

Fluid Specifications

Coolant Type:

Refer to manual for specific coolant mixture (e.g., 50/50 ethylene glycol based)

Brake Fluid Type:

Refer to manual for specific brake fluid specification (e.g., DOT 3 or DOT 4)

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, brake pads (typical for any ATV)

Manual Utility For Issues:

Provides diagnostic and repair procedures for common issues

Torque Specifications

Importance Of Torque:

Crucial for proper assembly and safety; manual provides detailed torque values

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Heritage Focus:

Known for reliable engines and robust chassis in powersports

Model Evolution

King Quad Lineage:

Part of Suzuki's long-standing King Quad ATV lineup, known for capability and comfort

Production

Manufacturing Location:

Refer to vehicle identification plate for manufacturing country

🏆 Awards & Recognition

Recognitions

Atv Awards:

N/A (Specific awards for this model generation not readily available, but King Quad line generally well-regarded)

Ratings

Consumer Ratings:

Refer to consumer reviews for owner satisfaction metrics

Certifications

Safety Certifications:

Adheres to relevant industry safety certifications (e.g., ANSI/SVIA)