Suzuki King Quad LT-F300K2 LT-F300FK2 2002 Service Manual

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Stichworte: 2002 Atv King Quad LT-F300FK2 King Quad LT-F300K2 Misc Motorcycles Suzuki

Produktvarianten

Beschreibung

The 2002 Suzuki King Quad LT-F300F and LT-F300FK2 represent Suzuki's commitment to producing robust and capable mid-size utility All-Terrain Vehicles. Designed as a workhorse for demanding tasks such as farming, hunting, and recreational trail riding, this model is powered by a reliable 280cc 4-stroke, liquid-cooled engine paired with a versatile automatic Continuously Variable Transmission (CVT) featuring high and low ranges, plus reverse. Its robust shaft drive system, complete with a locking front differential, enhances traction and control in challenging terrain. The independent front suspension and swingarm rear suspension contribute to a comfortable ride and excellent capability, making the King Quad a dependable choice for both work and adventure. This comprehensive service manual provides essential information for the maintenance, repair, and troubleshooting of the 2002 Suzuki King Quad models. Covering all major systems, including the engine, fuel, ignition, transmission, brakes, suspension, steering, and electrical systems, it offers detailed procedures for everything from routine maintenance tasks like oil changes and filter replacements to complete engine rebuilds and complex electrical diagnostics. With clear instructions, diagrams, and specifications, this manual serves as an indispensable resource for owners, mechanics, and technicians seeking to keep their King Quad in optimal working condition and ensure its longevity and performance.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad

Model Variant:

LT-F300F / LT-F300FK2

Year:

Codes

Model Code:

LT-F300FK2

👋 Introduction

Market Position

Segment:

Mid-size Utility ATV

Target User:

Workhorse ATV for utility tasks, farming, hunting, and recreational trail riding.

Competitive Analysis

Key Competitors:

Honda FourTrax Foreman, Yamaha Kodiak, Kawasaki Bayou.

Key Features

Engine Type:

Reliable 4-stroke, liquid-cooled engine.

Drive System:

Shaft drive with selectable 4WD and locking front differential.

Transmission:

Automatic (CVT) with high/low range and reverse.

Suspension:

Independent front suspension and swingarm rear suspension for comfort and capability.

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki King Quad LT-F300K2 LT-F300FK2

Secondary Coverage:

All sub-models and variations for the 2002 model year

Page Count

Total Pages:

Manual Type

Type:

Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Complete overhaul, assembly, disassembly, timing, lubrication, cooling.

Fuel System:

Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel filter replacement.

Ignition System:

CDI unit, ignition coil, spark plug specifications, troubleshooting.

Transmission And Drivetrain:

Automatic transmission (CVT), drive shafts, propeller shafts, differentials, gear ratios, clutch operation.

Brakes:

Hydraulic brake system, disc brake service, brake pad replacement, fluid specifications, bleeding procedures.

Suspension:

Front and rear suspension components, shock absorbers, control arms, steering knuckle service, alignment.

Steering:

Steering column, tie rods, steering linkage, wheel alignment specifications.

Electrical System:

Wiring diagrams, lighting system, battery, starter motor, charging system (stator, rectifier/regulator), fuses, switches.

Frame And Bodywork:

Chassis inspection, body panel removal and installation, seat, handlebars, footpegs.

Cooling System:

Radiator, fan, coolant type and capacity, thermostat operation.

Exhaust System:

Muffler, exhaust pipe, gasket replacement, torque specifications.

Procedures Included

Maintenance Procedures:

Routine checks, oil changes, filter replacements, lubrication points, valve adjustments, spark plug checks.

Troubleshooting:

Diagnostic flowcharts, common problems and their solutions, electrical troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation across all systems.

Engine Rebuild:

Detailed instructions for complete engine disassembly, component inspection, and reassembly.

Electrical Diagnostics:

Testing components, interpreting wiring diagrams, fault finding for electrical issues.

Suspension Alignment:

Specifications and procedures for front-end alignment.

Carburetor Adjustment:

Idle speed, mixture screw, jetting information.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures and troubleshooting guides for complex issues.

Schematics Included:

Detailed wiring diagrams and exploded view diagrams for all major components.

📊 Manual Specifications

File Format

Format:

Searchable:

Likely searchable, typical for professionally produced service manuals.

Print Quality

Quality:

High-resolution scans, suitable for printing detailed diagrams and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 4-valve, liquid-cooled

Displacement:

280 cc (approx.)

Bore X Stroke:

72.0 mm x 68.6 mm (typical for this engine family)

Compression Ratio:

9.2:1 (typical)

Performance

Horsepower:

Approximately 19-20 HP (subject to tuning and altitude)

Torque:

Approximately 17-18 lb-ft (subject to tuning and altitude)

Fuel System

Carburetor:

Mikuni BSR33/1 (or similar 33mm constant velocity carb)

Fuel Type:

Unleaded gasoline (87 octane or higher)

Fuel Tank Capacity:

3.6 US gallons (13.5 Liters)

Lubrication

Oil Type:

Suzuki SJ10W40 4-stroke engine oil (or equivalent API SG, SF, SE)

Oil Capacity With Filter Change:

2.5 US quarts (2.4 Liters)

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with engine braking

Gear Selection:

High (H), Low (L), Neutral (N), Reverse (R)

Drive System:

Shaft Drive

Differential:

Locking Front Differential, Open Rear Differential

Features

Engine Braking:

Effective engine braking provided by the CVT system.

Transmission Fluid:

Suzuki Gear Oil SAE 80 API GL-5 (or equivalent)

Transmission Fluid Capacity:

0.22 US quarts (0.21 Liters)

📐 Dimensions

Exterior

Overall Length:

78.1 inches (1985 mm)

Overall Width:

42.9 inches (1090 mm)

Overall Height:

44.7 inches (1135 mm)

Wheelbase:

49.2 inches (1250 mm)

Ground Clearance:

8.7 inches (220 mm)

Weights

Dry Weight:

551 lbs (250 kg)

Curb Weight:

Approx. 578 lbs (262 kg)

Cargo

Front Rack Capacity:

33 lbs (15 kg)

Rear Rack Capacity:

66 lbs (30 kg)

Towing

Towing Capacity:

1000 lbs (454 kg)

Trailer Hitch:

Standard 1.25-inch receiver

🛡️ Safety Features

Ratings

Atv Safety Standards:

Conforms to ANSI Z357.1-2001 standards (as applicable for ATVs of this era).

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical disc brake on the rear drive shaft.

Passive Features

Lighting:

Dual 30W headlights, 5W taillight/stoplight.

Handlebars:

Dampened handlebars for reduced vibration.

Operator Station:

Ergonomic design with footwells and ample seating.

💡 Technology Features

Infotainment

Features:

N/A (Utility ATV, focus is on function not entertainment systems).

Driver Assistance

Features:

N/A (Basic utility vehicle, no electronic driver aids).

Connectivity

Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Initial Oil Change:

First oil change at 600 miles (1000 km) or 6 months.

Regular Oil Change:

Every 1,200 miles (2000 km) or 12 months.

Air Filter Cleaning:

Clean every 3 months or 1200 miles (2000 km), replace as needed.

Spark Plug Check:

Check and clean/gap every 1,200 miles (2000 km).

Valve Lash Adjustment:

Inspect and adjust every 2,400 miles (4000 km).

Fluid Specifications

Engine Oil Spec:

SJ 10W-40 API SG, SF, SE

Transmission Fluid Spec:

SAE 80 API GL-5 gear oil

Brake Fluid Spec:

DOT 3 or DOT 4 hydraulic brake fluid

Coolant Spec:

Ethylene glycol based antifreeze (50% mixture with distilled water)

Known Issues

Cv Boot Wear:

CV boots can be susceptible to tearing from debris; regular inspection and replacement are recommended.

Carburetor Cleaning:

Carburetors can sometimes become clogged with sediment or varnish, requiring periodic cleaning and adjustment.

Starter Solenoid:

Solenoid failure can prevent starting; the manual covers testing and replacement.

Suspension Bushings:

Bushings in the suspension and A-arms can wear over time, leading to play and rougher ride.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Heritage Focus:

Known for reliable and capable motorcycles and ATVs.

Model Evolution

King Quad Lineage:

The King Quad line is Suzuki's flagship utility ATV series, known for its ruggedness and performance.

Ltf300 Development:

The LT-F300F model was a significant entry in the mid-size utility ATV market, building on Suzuki's experience with smaller displacement ATVs.

Production

Production Period:

The LT-F300F was produced for several years, with the 2002 model being a representative example of its generation.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the 2002 model may not be readily documented, the King Quad line has consistently been recognized for its durability and utility in the ATV market.