Segment:
Entry-level to mid-range utility ATV segment.
Competitors:
Honda FourTrax 300/350, Yamaha Big Bear 350/400, Kawasaki Bayou 300/400.
Reliability:
Known for Suzuki's reputation for robust and dependable powertrains.
Versatility:
Suitable for farm work, recreational trail riding, and light utility tasks.
Value Proposition:
Offered a strong balance of capability and affordability during its production run.
Engine:
Complete engine disassembly, assembly, troubleshooting, diagnostics, internal components (pistons, rings, valves, crankshaft, camshaft), lubrication system, cooling system.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel tank.
Transmission:
Automatic transmission (CVT) operation, disassembly, assembly, troubleshooting, lubrication, clutches, belts.
Drivetrain:
4x4 system operation, front differential, rear differential, drive shafts, universal joints, axle boots.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckles, alignment specifications.
Brakes:
Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, bleeding procedures, parking brake.
Electrical System:
Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting system, wiring diagrams, fuses, switches, sensors.
Steering:
Steering column, tie rods, ball joints, steering gear.
Body And Frame:
Frame inspection, body panels, fenders, racks, seats, handlebars.
Cooling System:
Radiator, fan, coolant types, thermostat, hoses.
Exhaust System:
Muffler, exhaust pipe, heat shields.
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug replacement, chain adjustment, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major and minor components and systems.
Disassembly Assembly:
Detailed guides for taking apart and putting back together the ATV and its components.
Wiring Diagrams:
Comprehensive electrical schematics for easy identification of components and circuits.
Torque Specifications:
Precise torque values for all fasteners to ensure proper assembly and prevent damage.
Depth:
Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians.
Engine Type:
Four-stroke, SOHC, 4-valve
Displacement:
297 cc (18.1 cu. in.)
Bore X Stroke:
72.0 mm x 73.2 mm (2.83 in x 2.88 in)
Compression Ratio:
Approximately 9.2:1
Horsepower Estimated:
Around 19-20 HP (exact figures may vary by year/region and are often not officially published for ATVs).
Torque Estimated:
Around 17-18 lb-ft (exact figures may vary).
Carburetor:
Mikuni BSR32, single downdraft
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling Method:
Liquid-cooled
Starting System:
Electric start
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Select:
2WD/4WD selector, possibly with differential lock (check manual for specifics).
Gear Reduction:
High and Low range gears, Reverse
Transmission Fluid Type:
Suzuki recommends specific CVT fluid or API GL-4 gear oil (consult manual for exact specifications and part numbers).
Transmission Fluid Capacity:
Approximately 0.7 L (0.74 US qt) - verify in manual.
Crash Test Ratings:
N/A (ATVs are typically not rated by standard automotive safety organizations like NHTSA or IIHS).
Braking System:
Front: Dual hydraulic disc, Rear: Single hydraulic disc, plus parking brake.
4X4 System:
Switchable 2WD/4WD enhances traction and control in varied terrain.
Handlebars:
Grip heaters (available on some trims/years, check manual).
Lighting:
Dual headlights, taillight/brake light.
Protective Gear:
Helmet, goggles, gloves, sturdy footwear, protective clothing (as detailed in owner's manual).
Infotainment Features:
N/A (Basic utility ATV, no infotainment system typically included).
Driver Assistance Features:
N/A (No electronic driver assistance systems).
Connectivity Features:
N/A (No connectivity features).
Instrument Panel:
Basic digital/analog cluster with speedometer, odometer, trip meter, 4WD indicator, neutral, reverse, oil pressure, and high-beam indicators.
Engine Oil Change:
Every 100 hours or 12 months (check manual for exact recommendation).
Spark Plug Replacement:
As per manual recommendations, typically around 200-300 hours or annually.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended, especially in dusty conditions (refer to manual).
Cvt Belt Inspection:
Regular inspection for wear and damage recommended, replacement based on condition or mileage.
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SE, SF or SG, SJ-grade oil (check manual for specific viscosity and API rating).
Engine Oil Capacity:
Approximately 2.1 L (2.2 US qt) with filter change (verify in manual).
Coolant Type:
Suzuki recommends a 50/50 mixture of permanent antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and proper fuel storage.
Cvt Belt Wear:
Normal wear item, replacement is common maintenance.
Axle Boot Tears:
Common in off-road use, requires timely replacement to prevent CV joint damage.
Electrical Connection Corrosion:
Can happen in wet environments; inspection and cleaning are recommended.
