Suzuki KingQuad 700 2005-2007 Workshop Repair Service Manual

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Art.-Nr: 90913

Stichworte: 2005 2006 2007 Atv KingQuad 700 Misc Motorcycles Suzuki

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Beschreibung

This workshop repair service manual provides comprehensive coverage for the Suzuki KingQuad 700, including all models from 2005, 2006, and 2007 (chassis code LT-V700F). Renowned for its robust 695cc V-twin engine and selectable 2WD/4WD system with a locking front differential, the KingQuad 700 is a high-performance sport utility ATV designed for both recreational riding and utility tasks. Its independent front and rear suspension, combined with a powerful engine and substantial towing capacity, make it a capable machine for trail exploration and demanding work. The engineering quality and reliable performance of the Suzuki KingQuad 700 have earned it a strong reputation among ATV enthusiasts. This manual is an essential resource for maintaining and repairing your Suzuki KingQuad 700. It details routine maintenance procedures, such as oil changes and filter replacements, along with in-depth troubleshooting guides for all major systems, including the engine, fuel, cooling, exhaust, transmission, drive shafts, suspension, steering, brakes, and electrical components. With over 600 pages of information, including detailed component overhaul instructions, adjustments, settings, and comprehensive wiring diagrams, this manual equips owners and technicians with the knowledge needed to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad 700

Model Variant:

All Models

Model Years Covered:

2005, 2006, 2007

Codes

Chassis Code:

LT-V700F

👋 Introduction

Market Position

Segment:

High-performance sport utility ATV (All-Terrain Vehicle).

Target Audience:

Enthusiasts seeking a powerful and capable ATV for recreational riding, utility tasks, and trail exploration.

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Yamaha Grizzly, Polaris Sportsman.

Key Features

Engine Power:

Renowned for its robust and powerful 695cc V-twin engine.

Drivetrain:

Selectable 2WD/4WD system with automotive-style front differential lock for superior traction.

Suspension Design:

Independent front and rear suspension for improved ride quality and handling.

Design Philosophy:

A blend of sport performance and utility capability, offering a comfortable and powerful riding experience.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service, maintenance, and troubleshooting for the Suzuki KingQuad 700.

Specific Systems Covered:

Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drive Shafts, Axles, Suspension, Steering, Brakes, Electrical System, Lighting, Bodywork, Chassis, Troubleshooting.

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of the 700cc V-twin engine, including cylinder head, valves, pistons, crankshaft, camshafts, lubrication system, and timing.

Fuel System:

Covers fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, and carburetor (if applicable for specific sub-models).

Cooling System:

Radiator, cooling fan, thermostat, water pump, coolant replacement, and troubleshooting for overheating.

Exhaust System:

Muffler, exhaust pipes, catalytic converter (if equipped), and gasket replacement.

Transmission:

Automatic transmission (CVT), including belt inspection and replacement, clutch operation, and gearbox maintenance.

Drive Shafts And Axles:

Front and rear drive shafts, universal joints, CV joints, differential maintenance, and axle seal replacement.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, and wheel alignment specifications.

Steering:

Steering column, tie rods, ball joints, steering rack, and power steering system (if equipped).

Brakes:

Front and rear disc brakes, brake calipers, brake pads, brake lines, brake fluid replacement, bleeding procedures, and parking brake.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, fuses, relays, and wiring diagrams.

Lighting:

Headlights, taillights, brake lights, indicators, and bulb replacement.

Bodywork:

Body panels, fenders, plastics, seat, handlebars, and minor cosmetic repairs.

Chassis:

Frame inspection, welding points, and structural integrity checks.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, lubrication points, and general inspections.

Troubleshooting Diagnostics:

Step-by-step guides for identifying and resolving common and uncommon issues across all vehicle systems, including fault codes where applicable.

Component Overhaul:

Detailed instructions for disassembly, inspection, repair, and reassembly of major components such as the engine, transmission, and differentials.

Adjustments And Settings:

Valve clearance adjustments, idle speed settings, brake adjustments, and suspension tuning.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems, aiding in diagnosis and repair of electrical faults.

Special Tools And Techniques:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF with searchable text for easy navigation and printing.

Print Quality

Printability:

Designed for clear printing of individual pages or sections as needed.

Binding Type

Delivery Format:

Digital Download (PDF)

Paper Type

Digital Medium:

Electronic Document

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC V-twin

Displacement:

695 cc (42.4 cu. in.)

Bore X Stroke:

73.0 mm x 81.7 mm (2.87 in. x 3.22 in.)

Compression Ratio:

9.3:1

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition:

Electronic ignition (CDI)

Lubrication:

Wet sump

Performance

Estimated Horsepower:

Approx. 50 HP (specifications may vary slightly)

Estimated Torque:

Approx. 45 lb-ft (specifications may vary slightly)

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane or higher

Fuel Tank Capacity:

4.8 gal (18.2 L)

🔧 Transmission

Standard

Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD / 4WD with locking front differential

Gear Selection:

High, Low, Neutral, Reverse, Park

Features

Engine Braking:

Effective engine braking provided by the CVT in low gear.

Drive Shaft Type:

Shaft drive to front and rear differentials.

📐 Dimensions

Exterior

Overall Length:

83.1 in (2110 mm)

Overall Width:

48.0 in (1220 mm)

Overall Height:

48.2 in (1225 mm)

Wheelbase:

50.6 in (1285 mm)

Ground Clearance:

10.1 in (257 mm)

Weights

Dry Weight:

600 lbs (272 kg)

Towing Capacity:

1,047 lbs (475 kg)

Front Rack Capacity:

33 lbs (15 kg)

Rear Rack Capacity:

176 lbs (80 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI standards for recreational ATVs.

Active Features

Braking System:

Dual front hydraulic disc brakes and a sealed wet brake at the rear with mechanical parking brake.

Lighting:

Dual 30W headlights, 8W/27W brake/taillight for visibility.

Passive Features

Ergonomics:

Comfortable seating position, handlebar design for reduced fatigue.

Roll Over Protection:

No specific ROPS structure; rider responsibility for safe operation.

💡 Technology Features

Infotainment

Features:

Basic utility-focused instrumentation; no advanced infotainment system.

Display:

Digital display showing speedometer, odometer, trip meter, 2WD/4WD indicator, fuel level, and gear position.

Driver Assistance

Features:

None beyond the mechanical systems (e.g., differential lock).

Connectivity

Features:

No onboard connectivity features.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles (1000 km) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 100 miles (160 km) or before cleaning in dusty conditions.

Spark Plug Check:

Every 600 miles (1000 km).

Cvt Belt Inspection:

Every 1200 miles (2000 km) or annually.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG or higher. Capacity: 3.0 US qt (2.8 L) without filter change, 3.2 US qt (3.0 L) with filter change.

Gear Oil Front Differential:

SAE 80 API GL-4. Capacity: 0.75 US qt (0.7 L).

Gear Oil Rear Differential:

SAE 80 API GL-4. Capacity: 0.75 US qt (0.7 L).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Coolant:

50/50 mixture of ethylene glycol antifreeze and distilled water.

Known Issues

Common Wear Items:

CVT belt, tie rod ends, wheel bearings, and bushings due to off-road use.

Electrical Gremlins:

Occasionally, charging system components (regulator/rectifier) can fail. The manual provides diagnostic procedures.

Suspension Wear:

Frequent off-road use can lead to premature wear of suspension bushings and ball joints, requiring regular inspection.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation known for its wide range of vehicles.

Model Evolution

Predecessors:

Successor to earlier Suzuki QuadRunner models, the KingQuad line represented a significant step up in performance and features.

Engine Introduction:

The 700cc V-twin engine was a groundbreaking feature for Suzuki's ATV lineup, offering substantial power.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

General Reputation:

The Suzuki KingQuad 700 was highly regarded for its powerful V-twin engine and robust build quality at the time of its release.

Ratings

Consumer Reviews:

Generally positive, with praise for power and off-road capability, though some noted the price point.

Certifications

Industry Standards:

Manufactured to meet relevant automotive and ATV safety and emissions standards of its era.