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Suzuki ATV LT 300 King Quad 1999 Factory Service Repair Manu

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The 1999 Suzuki LT-F300 King Quad is an All-Terrain Vehicle designed for robust performance in both recreational and utility applications. Building on Suzuki's established ATV heritage, this model entered the...
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Art.-Nr: 50632
Suzuki ATV LT 300 King Quad 1999 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 1999 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 1999 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 1999 Factory Service Repair Manu
The 1999 Suzuki LT-F300 King Quad is an All-Terrain Vehicle designed for robust performance in both recreational and utility applications. Building on Suzuki's established ATV heritage, this model entered the mid-size utility segment, offering a reliable 4-stroke, air-cooled engine with a displacement of 280 cc. Key features contributing to its utility and performance include a shaft drive system with selectable 2WD/4WD capability, independent front suspension for a smoother ride, and a comfortable seating arrangement suitable for extended use. Its engineering quality and reliability made it a competitive option against other utility ATVs of its era, providing a solid platform for various tasks and terrains. This manual provides comprehensive, factory-level repair and service information for the 1999 Suzuki LT-F300 King Quad. It covers a wide range of systems and procedures, including general information, periodic maintenance, engine internals, drivetrain components, fuel and lubrication systems, chassis, and the electrical system. Detailed step-by-step instructions, diagnostic procedures, and technical specifications are included, offering complete coverage. This resource is designed to assist owners, mechanics, and technicians in maintaining, troubleshooting, and repairing the vehicle effectively and efficiently.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300 King Quad
Year:
1999
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market
Market Position:
The 1999 Suzuki LT-F300 King Quad represented Suzuki's entry into the larger-displacement utility ATV market, emphasizing reliability and robust performance for recreational and utility use.
Competitive Analysis
Competitors:
Competed with utility ATVs from manufacturers like Honda (e.g., FourTrax Foreman), Yamaha (e.g., Kodiak), and Kawasaki (e.g., Prairie) in the mid-size utility segment.
Key Features
Highlights:
Shaft drive, selectable 2WD/4WD, reliable 4-stroke engine, independent front suspension, comfortable seating for extended use, solid utility platform.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Periodic Maintenance, Engine, Shaft Drive Differential Gears, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information
Format
Format:
PDF
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Features
Zoom Functionality:
Yes
Language
Language:
English (Assumed based on product description)
📖 Manual Coverage
Systems
Systems Covered:
Engine internals, drivetrain (shaft drive, differential), fuel delivery, lubrication, chassis components, electrical and ignition systems, suspension, steering, brakes, bodywork.
Procedures
Procedures Included:
Routine maintenance, scheduled servicing, component removal and installation, troubleshooting, diagnostics, electrical system repair, engine rebuilds, fluid changes, adjustments, torque specifications.
Depth
Technical Depth:
Comprehensive factory-level repair and service information, including detailed step-by-step instructions, diagnostic procedures, and specifications equivalent to official dealer workshop manuals.
Technical Diagrams
Diagram Availability:
Includes step-by-step diagrams for all workshop procedures, electrical schematics, and component breakdowns.
Completeness
Manual Completeness:
Complete coverage for the 1999 Suzuki LT-F300 King Quad, as found in official dealer workshops.
Diagnostics
Diagnostic Procedures:
Covers systematic diagnostic procedures for common malfunctions, including electrical testing, fuel system checks, and engine performance analysis.
📊 Manual Specifications
File
File Type:
Digital (PDF)
Print
Print Quality:
High-resolution scans suitable for digital viewing and printing.
Binding
Binding Type:
N/A (Digital)
Paper
Paper Type:
N/A (Digital)
Searchability
Text Searchability:
PDF format typically allows for text searching of keywords.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
280 cc
Performance
Horsepower Estimate:
Approximately 20-22 HP (Estimated, not officially published for 1999 model year in manual description)
Torque Estimate:
Approximately 16-18 lb-ft (Estimated)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM series typical for this era)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling Method:
Air-cooled
Oil Capacity
Engine Oil Capacity:
Refer to manual for specific capacity (typically around 1.5-2.0 liters)
Spark Plug
Spark Plug Type:
NGK CR7E (Common, verify in manual)
Engine Code
Engine Identification Code:
Refer to the manual for specific engine case markings (typically a numeric/alphanumeric code).
🔧 Transmission
Primary Transmission
Transmission Type:
Automatic (Continuously Variable Transmission - CVT) with Hi/Lo range
Drive System
Drive System:
Shaft drive, selectable 2WD/4WD
Clutch
Clutch Type:
Automatic centrifugal clutch
Fluid
Transmission Fluid Type:
Refer to manual for specific ATV transmission fluid type (e.g., Suzuki's recommended gear oil or equivalent)
Differential
Differential Type:
Front: Open differential, Rear: Sealed unit, integrated with drive shaft.
📐 Dimensions
Exterior
Length:
Approximately 77.8 inches (1975 mm) (Verify in manual)
Width:
Approximately 44.1 inches (1120 mm) (Verify in manual)
Height:
Approximately 43.1 inches (1095 mm) (Verify in manual)
Weights
Dry Weight:
Approximately 490 lbs (222 kg) (Verify in manual)
Ground Clearance:
Approximately 7.7 inches (195 mm) (Verify in manual)
Wheels
Wheelbase:
Approximately 48.0 inches (1220 mm) (Verify in manual)
Tires
Front Tire Size:
AT25x8-12 (Verify in manual)
Rear Tire Size:
AT25x10-12 (Verify in manual)
Cargo
Front Rack Capacity:
Typically around 45 lbs (20 kg) (Verify in manual).
Rear Rack Capacity:
Typically around 66 lbs (30 kg) (Verify in manual).
🛡️ Safety Features
Ratings
Safety Certification:
Meets ANSI standards for recreational ATVs (standard for the era).
Features
Braking System:
Front: Dual hydraulic disc brakes; Rear: Sealed drum brake or single hydraulic disc (Verify in manual).
Lighting:
Headlights, taillight, brake light.
Operator Controls:
Handlebar steering with throttle lever, brake lever, gear selector, 2WD/4WD engagement switch.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, odometer, indicator lights (e.g., neutral, reverse, 4WD).
Driver Assistance
Assistance Features:
None specifically documented beyond standard mechanical features.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000 km or 6 months (Refer to manual for exact Suzuki recommendation).
Air Filter Cleaning:
Regular inspection and cleaning, dependent on operating conditions (refer to manual).
Fluid Specifications
Engine Oil Specification:
API SE, SF, SG, SH or SG+ classification, SAE 10W-40 or 20W-50 (Verify in manual).
Brake Fluid Type:
DOT 3 or DOT 4 (Verify in manual).
Known Issues
Common Wear Items:
CVT belt wear, brake component wear, carburetor adjustments, suspension bushings.
Troubleshooting
Troubleshooting Topics:
Engine starting issues, poor running, electrical system faults, transmission engagement problems, braking performance.
Specifications
Tire Pressure Front:
Refer to manual for specific PSI (typically 5-7 PSI).
Tire Pressure Rear:
Refer to manual for specific PSI (typically 5-7 PSI).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Previous Models:
Suzuki had a history of ATVs including the LT-F250 and other LT models leading up to the King Quad designation.
Production
Production Period:
The King Quad line was established to offer more powerful and capable utility ATVs.
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