Suzuki ATV LT 300 King Quad 1999-2004 Factory Service Repair Manual Download Pdf

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Art.-Nr: 51356

Stichworte: 1999 2000 2001 2002 2003 2004 ATV King Quad Models LT 300 King Quad Powersports Suzuki

Produktvarianten

Beschreibung

The Suzuki LT-F300 King Quad, produced from 1999 to 2004, is a capable all-terrain vehicle engineered for utility and recreational use. Known for its robust construction and user-friendly operation, this ATV offered a blend of power and maneuverability, making it a reliable choice for farm work, trail riding, and various outdoor activities. Key features contributing to its performance include a dependable 280cc air-cooled engine, shaft drive, and on some variants, selectable 2WD/4WD functionality. Suzuki's heritage in producing durable and performance-oriented vehicles is evident in the LT-F300 King Quad's design and enduring appeal within the ATV market. This comprehensive Factory Service Repair Manual provides detailed information to maintain and repair your Suzuki LT-F300 King Quad. It covers a wide range of topics, including general information, periodic maintenance, engine systems, fuel system, lubrication, chassis components, and the electrical system. Within its pages, you will find step-by-step procedures for essential maintenance tasks, in-depth repair instructions for all major vehicle systems, and systematic troubleshooting guides to diagnose and resolve common issues. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their ATV.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F300 King Quad

Years Covered:

1999, 2000, 2001, 2002, 2003, 2004

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Engine Code:

Chassis Code:

LT-F300

👋 Introduction

Market Position

Positioning:

The Suzuki LT-F300 King Quad was positioned as a capable utility ATV, offering a balance of power, maneuverability, and reliability for farm work, trail riding, and recreational use. It was known for its robust build and user-friendly operation.

Competitive Analysis

Competitors:

Competed with similar utility ATVs from manufacturers like Honda (e.g., FourTrax series), Yamaha (e.g., Kodiak series), and Kawasaki (e.g., Bayou/Prairie series) during its production run.

Key Features

Distinctive Features:

Shaft drive, independent front suspension (IFS) on later models (check specific year), selectable 2WD/4WD (on some variants), and the reliable Suzuki engine.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Printable:

Compatibility:

Windows/Mac

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

General Information:

Includes introduction, identification, specifications, and safety precautions.

Periodic Maintenance:

Covers scheduled maintenance tasks, inspections, and lubrication.

Engine:

Detailed breakdown of the 280cc air-cooled engine, including disassembly, assembly, inspection, and repair of all components.

Shaft Drive Differential Gears:

Instructions for maintenance and repair of the shaft drive system and rear differential.

Fuel System:

Covers carburetor operation, adjustment, cleaning, and troubleshooting, as well as fuel tank and line maintenance.

Lubrication System:

Details on the oil pump, oil filter, lubrication passages, and oil change procedures.

Chassis:

Includes frame, suspension (front and rear), steering, wheels, tires, and brakes.

Electrical System:

Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, and battery maintenance.

Servicing Information:

General service data, torque specifications, special tools, and troubleshooting guides.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, valve adjustments, chain adjustment (if applicable to specific models/drives), brake bleeding, and general lubrication.

Repair Procedures:

Engine rebuild, carburetor overhaul, transmission service, differential repair, suspension component replacement, brake system repairs, electrical component diagnosis and repair, and bodywork repairs.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems across all vehicle systems.

Technical Depth

Depth:

Comprehensive factory-level detail suitable for both professional technicians and experienced DIY enthusiasts. Covers everything from basic adjustments to complete engine and drivetrain overhauls.

📊 Manual Specifications

File Specifications

File Format:

Print Quality:

High-resolution scans of original factory documentation, ensuring clear text and legible illustrations.

Binding Type:

Digital Download (no physical binding)

Paper Type:

N/A (Digital File)

Searchable Text:

Typically yes, for PDF documents created from scanned text, allowing for keyword searching.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled

Displacement:

280cc (approx. 17.1 cubic inches)

Bore X Stroke:

72.0 mm x 68.6 mm (typical for this engine family)

Compression Ratio:

9.3:1 (typical)

Valve Arrangement:

SOHC (Single Overhead Camshaft)

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 19-21 HP (estimate based on similar models)

Torque:

Approximately 16-18 lb-ft (estimate)

Fuel System

Carburetor Type:

Mikuni VM32SS (typical, manual will confirm exact model)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

3.2 US gal (approx.)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with Reverse

Drive System:

Shaft Drive, selectable 2WD/4WD (on some models/years)

Features

Gear Reduction:

High/Low range and Reverse

Transmission Fluid Type:

Suzuki recommended ATV gear oil or equivalent (specific type detailed in manual)

📐 Dimensions

Exterior

Length:

Approx. 78.7 inches (1999 mm)

Width:

Approx. 44.1 inches (1120 mm)

Height:

Approx. 43.7 inches (1110 mm)

Wheelbase:

Approx. 48.0 inches (1219 mm)

Weights

Dry Weight:

Approx. 520 lbs (236 kg)

Curb Weight:

Approx. 540-550 lbs (245-250 kg)

Ground Clearance:

Approx. 6.3 inches (160 mm)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (ATVs are not typically subjected to standardized crash testing like passenger vehicles)

Active Features

Braking System:

Hydraulic disc brakes front and rear. Specifics on caliper and rotor sizes detailed in manual.

Parking Brake:

Yes, typically lever-actuated on the handlebar.

Passive Features

Lighting:

Dual headlights, taillight, and brake light.

Tires:

Tubeless, AT-specific tires. Tire sizes and recommended pressures are critical and detailed in the manual.

💡 Technology Features

Infotainment

Infotainment System:

Basic by modern standards. Typically features a simple LCD display for odometer, trip meter, and basic indicator lights.

Driver Assistance

Driver Assistance Features:

None in the modern automotive sense. Focus is on mechanical systems for power and control.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1000 km or 6 months, whichever comes first (refer to manual for exact mileage/hours and conditions).

Spark Plug Replacement:

Recommended at 3000 km or as needed based on condition.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Replacement at scheduled intervals or when damaged.

Valve Adjustment Interval:

Typically every 3000 km or as specified by Suzuki.

Fluid Specifications

Engine Oil Type:

Suzuki recommends a high-quality 4-stroke motorcycle or ATV engine oil, typically SAE 10W-40 or 20W-50, meeting API SG or higher specifications. Specific viscosity depends on ambient temperature.

Engine Oil Capacity:

Approximately 1.8 L (1.9 US qt) with filter change. Manual will confirm exact capacity.

Gear Oil Type:

Suzuki Super Gear Oil or equivalent hypoid gear oil, SAE 80W-90.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CVT belt wear, carburetor gumming due to fuel degradation, suspension bushings, and brake component wear are typical for ATVs of this age.

Carburetor Maintenance:

Regular cleaning and adjustment of the Mikuni carburetor is crucial for optimal performance and starting, especially after periods of storage. Ethanol in modern fuels can also cause issues.

Electrical System Care:

Checking and cleaning electrical connections, especially grounds, is important to prevent intermittent issues with lighting, ignition, or starting.

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long history of producing reliable and capable motorcycles and ATVs, known for their engineering prowess and performance.

Model Evolution

Evolution Timeline:

The LT-F300 King Quad was part of Suzuki's expanding ATV lineup, evolving from earlier models. This generation saw refinements in suspension, ergonomics, and drivetrain. It was succeeded by later King Quad models with larger displacements and more advanced features.

Production

Manufacturing Location:

Likely manufactured in Japan or at Suzuki's overseas facilities.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for this model year may not be readily available, the King Quad line generally received positive reviews for its utility and reliability in the ATV market.

Ratings

Owner Satisfaction:

Suzuki ATVs from this era are often praised by owners for their durability and ease of maintenance when properly cared for.