Vehicle Segment:
Mid-size Utility ATV (4x4 and 2x4 variants)
Target Audience:
Utility ATV users, farmers, hunters, recreational riders requiring reliable performance and the ability to perform maintenance and repairs.
Key Competitors:
Honda FourTrax Foreman, Yamaha Kodiak 400, Polaris Sportsman 400
Vehicle Highlights:
Reliable, versatile utility ATV known for its balanced performance, comfortable ride, and robust drivetrain, suitable for work and recreational trail riding.
Major Systems:
Engine, Transmission/Transaxle, Driveline/Axle, Suspension, Steering, Brakes, Body and Accessories, General Information, Precautions
Engine Mechanical:
Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, valve train, oil pump, lubrication system, cooling system.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, sensors), EFI control unit (ECU) troubleshooting.
Electrical System:
Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, instrumentation, wiring diagrams.
Transmission Drivetrain:
CVT system (clutches, belt), gearcase, differentials, drive shafts, CV joints.
Suspension Steering:
Front and rear suspension components (shocks, A-arms), steering system (handlebar, tie rods, steering knuckles), wheel alignment.
Braking System:
Brake calipers, master cylinders, brake lines, brake pads, brake discs, parking brake.
Body Frame Accessories:
Chassis, body panels, fenders, racks, seat, handlebars, footpegs.
Service Operations:
Disassembling, Inspecting, Assembling, Maintenance, Troubleshooting, Repair
Troubleshooting Methodology:
Systematic diagnostic procedures, symptom-based troubleshooting guides, common fault code interpretation (if applicable).
Scope:
Comprehensive factory-level service procedures, diagnostic information, specifications, and repair strategies suitable for professional technicians and advanced DIY users.
Diagnostic Tools:
Information on specialized Suzuki diagnostic tools or general procedures for checking electrical circuits, pressures, and clearances.
Torque Specifications:
Detailed torque values for all critical fasteners and components across all systems.
Special Tools:
Identification of specific tools required for certain repair or maintenance tasks.
Compatibility:
All Versions of Windows, Mac, and Linux
Searchability:
Likely includes searchable text for quick information retrieval.
Printability:
All pages are printable in high quality.
Delivery Method:
Instant Download (Digital)
Digital Requirements:
Adobe PDF Reader, WinZip (for extraction)
Transmission Type:
Automatic with Torque Converter (CVT)
Gear Selection:
Hi/Lo range, Neutral, Reverse
Drive System:
Shaft Drive (2WD/4WD selectable on LT-A models, Permanent 4WD on LT-F models with differential lock)
Final Drive:
Sealed O-ring chain, Gear reduction with enclosed drive shafts
Instrument Cluster:
Digital LCD multi-function display showing speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, and transmission gear indicators.
Electronic Aids:
Selectable 4WD (LT-A models) with differential lock on LT-F models, engine braking via CVT.
Charging System:
12V DC output for accessories/charging (power outlet often standard).
Oil Change Interval:
Refer to manual for specific mileage/time intervals, typically every 600-1000 miles or annually.
Spark Plug Replacement:
Refer to manual, typically every 3,000-5,000 miles or as needed based on inspection.
Air Filter Cleaning Replacement:
Refer to manual, typically every 6 months or 1,000 miles, or more frequently in dusty conditions.
Drive Belt Inspection Replacement:
Inspect at regular intervals (e.g., 600 miles or annually), replace as per manual recommendations or if wear is evident.
Engine Oil Type:
API SG or higher, SAE 10W-40 viscosity recommended (confirm with manual for exact specification)
Engine Oil Capacity:
Refer to manual for exact capacity with filter change (typically around 1.8 - 2.0 liters)
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with distilled water
Gear Oil Type:
API GL-4 SAE 80W-90 hypoid gear oil (confirm for front/rear differentials and transmission).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm with manual).
Common Wear Items:
Brake pads, tires, drive belts (CVT), wheel bearings, suspension bushings are common wear items requiring regular inspection and replacement.
Potential Faults:
While generally reliable, potential issues might include CVT belt wear, starter system issues, or occasional carburetor (if applicable to older variants not covered here) or EFI system diagnostics. Manual covers troubleshooting for these.
