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Suzuki LT-A500Z King Quad 2008 2008 2010 Service Manual

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The LT-A500Z King Quad, produced for the 2008, 2009, and 2010 model years, is a high-performance all-terrain vehicle (ATV) designed for a wide range of applications, from recreational riding to...
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Typ: Atv
Anbieter:
Suzuki
Art.-Nr: 73754
Stichworte: 2008 2010 Atv LT-A500Z King Quad Misc Motorcycles Suzuki
Suzuki LT-A500Z King Quad 2008 2008 2010 Service Manual
The LT-A500Z King Quad, produced for the 2008, 2009, and 2010 model years, is a high-performance all-terrain vehicle (ATV) designed for a wide range of applications, from recreational riding to demanding utility tasks for hunters and farmers. This robust ATV is powered by a 493 cc, 4-stroke, liquid-cooled engine featuring Electronic Fuel Injection (EFI) for optimized power delivery and efficiency. Its engineering highlights include an Independent Rear Suspension (IRS) system for enhanced ride comfort and handling, a switchable 2WD/4WD system with differential lock for superior traction in varied terrain, and hydraulic disc brakes on all wheels for reliable stopping power. The King Quad is positioned as a competitive and capable utility ATV within its segment, known for its blend of power and reliability. This comprehensive 624-page Workshop Service Manual in English provides essential guidance for the repair and maintenance of the LT-A500Z King Quad. It covers all major systems, including detailed procedures for engine overhaul, fuel and ignition systems, cooling, exhaust, transmission, drivetrain, chassis, suspension, steering, braking, and the electrical system. The manual also includes routine maintenance schedules, troubleshooting guides, torque specifications, and information on special tools. This resource is invaluable for owners seeking to perform their own maintenance and repairs, as well as for professional mechanics and technicians to ensure accurate and efficient servicing, ultimately contributing to the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-A500Z King Quad
Model Nickname:
King Quad
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Product Identifier:
LT-A500Z
Model Code Years:
2008, 2009 (implied by repetition in product name), 2010
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Target Audience:
Recreational riders, hunters, farmers, off-road enthusiasts
Competitive Analysis
Competitors Segment:
Yamaha Grizzly 550/700, Polaris Sportsman 500/800, Can-Am Outlander 500/800
Key Features
Engine Size Advantage:
500cc class engine provides ample power for utility and recreational tasks
Suspension Type:
Independent Rear Suspension (IRS) for improved ride comfort and handling
Drivetrain Features:
Switchable 2WD/4WD with differential lock for superior traction
Braking System:
Disc brakes on all wheels for reliable stopping power
Manual Value Proposition
Benefit To Owner:
Enables owners to perform maintenance and repairs, saving on service costs and ensuring longevity of the ATV
Benefit To Technician:
Provides detailed procedures and specifications for professional repair work
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Maintenance for Suzuki LT-A500Z King Quad
Page Count
Total Pages:
624
Manual Type
Type:
Workshop Service Manual
Purpose:
Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system
Engine Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, fuel filter
Engine Ignition System:
Ignition coil, spark plugs, ECU (Engine Control Unit) diagnostics
Cooling System:
Radiator, fan, thermostat, coolant hoses, water pump
Exhaust System:
Exhaust manifold, muffler, catalytic converter (if applicable)
Transmission Drivetrain:
Automatic transmission (CVT), gear reduction, drive shafts, differentials (front and rear), CV joints
Chassis Frame:
Frame inspection and repair, suspension mounting points
Front Suspension:
Double A-arm, shock absorbers, springs, steering knuckles, bushings
Rear Suspension:
Independent rear suspension (IRS), swingarm, shock absorbers, springs, bushings
Steering System:
Handlebars, steering shaft, tie rods, steering knuckles, power steering system (if equipped)
Braking System:
Hydraulic disc brakes (front and rear), brake calipers, brake pads, master cylinder, brake lines, parking brake
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, signals), wiring diagrams, fuses, relays
Instrumentation:
Dashboard indicators, speedometer, odometer, fuel gauge, warning lights
Bodywork Plastics:
Fender removal/installation, body panel alignment, seat removal/installation
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, tire pressure checks, brake adjustments
Engine Repair:
Top-end rebuild, bottom-end overhaul, gasket replacement, timing chain adjustment
Transmission Service:
CVT belt inspection and replacement, fluid changes, gear reduction unit service
Suspension Service:
Shock absorber replacement, bushing replacement, steering alignment checks
Brake Service:
Brake pad replacement, brake fluid flush and bleed, caliper service
Electrical Diagnostics:
Troubleshooting electrical faults, battery testing, charging system diagnosis, wiring harness repair
Troubleshooting Guides:
Diagnostic flowcharts for common problems, symptom-based troubleshooting
Torque Specifications:
Detailed torque values for all fasteners and critical components
Special Tools:
Identification and usage of specific tools required for repairs
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostics:
Advanced engine diagnostic procedures and fault code interpretation (if applicable)
Specifications:
Detailed technical specifications for all major components and systems
📊 Manual Specifications
File Format
Format Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text (standard for professional PDFs)
Print Quality
Printability:
Designed for printing specific sections or the entire manual
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, single-cylinder
Displacement:
493 cc
Bore X Stroke:
94.0 mm x 89.4 mm
Compression Ratio:
9.3:1
Valves Per Cylinder:
4
Ignition:
Electronic ignition (CDI)
Performance
Horsepower:
Approximately 34 HP (estimated, specific figure not provided in product data)
Torque:
Approximately 32 lb-ft (estimated, specific figure not provided in product data)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
4.6 US gal (17.5 L)
Lubrication
Oil Type:
Suzuki recommends SAE 10W-40 API SG (refer to manual for exact specification)
Oil Capacity:
Approximately 2.5 US qt (2.4 L) with filter change (refer to manual for exact specification)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with engine braking
Drive Modes:
2WD, 4WD, 4WD with differential lock
Features
Gear Reduction:
High/Low range gear reduction
Transmission Fluid Type:
Suzuki recommends Suzuki High Gear Oil API GL-5 80W-90 (refer to manual for exact specification)
Transmission Fluid Capacity:
Approximately 0.6 US qt (0.55 L) for gear reduction unit (refer to manual for exact specification)
📐 Dimensions
Exterior
Overall Length:
83.1 in (2110 mm)
Overall Width:
47.0 in (1195 mm)
Overall Height:
48.6 in (1235 mm)
Wheelbase:
50.2 in (1275 mm)
Ground Clearance:
10.0 in (255 mm)
Cargo
Front Rack Capacity:
44 lbs (20 kg)
Rear Rack Capacity:
176 lbs (80 kg)
Weights
Dry Weight:
604 lbs (274 kg)
Curb Weight:
650 lbs (295 kg) (estimated, typically includes fluids)
Towing Capacity
Towing Limit:
990 lbs (450 kg)
Tongue Weight:
N/A (ATV specific, typically no tongue weight requirement for trailer)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA requirements
Active Features
Braking System:
Hydraulic disc brakes front and rear, engine braking
4Wd System:
Switchable 2WD/4WD with differential lock for enhanced traction and control
Passive Features
Lighting:
Dual 35W headlights, 8W taillight/stoplight
Ergonomics:
Rider-friendly seating position and control layout
💡 Technology Features
Infotainment
Display Type:
Digital LCD multi-function display (speedometer, odometer, trip meter, fuel gauge, clock, 4WD indicator, etc.)
Driver Assistance
Traction Control:
Not applicable in the traditional sense, but 4WD system with differential lock provides advanced traction management.
Connectivity
Accessory Power:
Standard 12V accessory outlet for charging devices.
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel injection and ignition timing for optimal performance and emissions.
Lighting
Headlights:
Dual multi-reflector 35W headlights with LED position lights (check specific model variations).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (refer to manual for exact specification)
Air Filter Cleaning:
Every 500 km or 3 months (more frequently in dusty conditions)
Spark Plug Replacement:
Every 5000 km or 2 years (refer to manual for exact specification and gap)
Brake Fluid Flush:
Every 2 years (refer to manual for exact specification)
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SG (or equivalent JASO MA rated oil)
Transmission Fluid Specification:
Suzuki High Gear Oil API GL-5 80W-90
Coolant Type:
Mixture of permanent type antifreeze and water (50/50 ratio, refer to manual for specific type)
Known Issues
Potential Weak Points:
CVT belt wear, differential bearing issues (especially with aggressive use), electrical connectors corrosion (in wet environments)
Common Maintenance Focus:
Regular inspection and replacement of CVT belt, proper lubrication of suspension and drivetrain components, battery health.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Automotive History:
Suzuki has a long history in automotive and powersports manufacturing, known for reliability and performance.
Model Evolution
King Quad Lineage:
The King Quad nameplate has been a staple in Suzuki's ATV lineup, evolving through various engine sizes and technological advancements. The 500cc class represented a significant step up in performance and utility from earlier models.
Significant Updates Pre 2008:
Previous generations included air-cooled engines, which were replaced by more advanced liquid-cooled, fuel-injected systems for improved power delivery and emissions.
Production
Production Years Covered:
2008, 2009, 2010
Manufacturing Location:
Typically manufactured in Japan or by contracted overseas facilities.
🏆 Awards & Recognition
Recognitions
Atv Reviews:
While specific awards for the 2008 model are not detailed in product information, the King Quad line is generally well-regarded for its performance and reliability in its class.
Ratings
Industry Perception:
Competitively positioned as a robust and capable utility ATV.
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