1999-2004 Suzuki LT-F300 LT-F300F KingQuad ATV Repair Manual

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Typ: Atv

Anbieter:

Art.-Nr: 144878

Stichworte: 1999 2000 2001 2002 2003 2004 ATV King Quad Models KingQuad LT-F300 LT-F300F Powersports Suzuki

Produktvarianten

Beschreibung

This manual covers the 1999-2004 KingQuad LT-F300 and LT-F300F all-terrain vehicles. The KingQuad line, a significant contributor to the utility ATV segment, was known for its robust engineering, liquid-cooled engines, and the introduction of features like independent front suspension and shaft drive. These ATVs were designed for demanding off-road use, offering a blend of power, durability, and rider comfort, making them a reliable choice for work and recreation. This comprehensive guide aims to support the longevity and optimal performance of your KingQuad. This repair manual provides detailed instructions for maintenance, repair, and troubleshooting of the KingQuad LT-F300/LT-F300F models from 1999 to 2004. It covers all essential systems, including the engine, fuel, lubrication, cooling, transmission, electrical, steering, and suspension. With in-depth procedures for everything from routine maintenance tasks like oil changes and filter cleaning to complex engine overhauls and advanced diagnostic procedures, this manual is an indispensable resource for owners and technicians alike. It ensures that all aspects of the vehicle can be properly understood, maintained, and repaired to factory specifications.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad

Model Variant:

LT-F300 / LT-F300F

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

1999-2004 Suzuki LT-F300 LT-F300F KingQuad ATV Repair Manual

👋 Introduction

Market Position

Purpose:

To provide owners and technicians with comprehensive repair and maintenance information for the 1999-2004 Suzuki KingQuad LT-F300/LT-F300F models.

Value Proposition

Key Benefits:

Instant access to critical repair data, facilitates on-trail repairs, eco-friendly digital format, lifetime replacement policy.

📋 Manual Details

Coverage

Covered Years:

1999, 2000, 2001, 2002, 2003, 2004

Covered Models:

LT-F300, LT-F300F

Product Source:

MyGreenManuals.com

Format

Format:

Electronic Downloadable PDF

Manual Type:

Repair Manual / Workshop Manual

Language

Language:

English

Delivery

Delivery Method:

Instant Download

📖 Manual Coverage

Systems

Systems Covered:

General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting

Brake System:

Disc brakes (front and rear), hydraulic actuation, brake fluid specifications and bleeding procedures.

Suspension System:

Front independent suspension (A-arms), rear solid axle or independent suspension depending on exact variant, shock absorber inspection and adjustment.

Steering System:

Rack and pinion or similar steering mechanism, tie rod end adjustment, steering column maintenance.

Electrical System Details:

Wiring diagrams, starter system, charging system (stator, regulator/rectifier), lighting circuits, fuses, battery maintenance.

Bodywork Panels:

Removal and installation of fenders, plastics, seat, and body panels for access to components.

Intake Exhaust System:

Airbox service, muffler and exhaust pipe inspection and replacement, exhaust flange torque specifications.

Drive Chain Sprockets:

Inspection, adjustment, and replacement of drive chain and sprockets (if applicable, though shaft drive is more common for this model). Maintenance of final drive gears.

Procedures

Procedures Included:

Repair, Maintenance, Troubleshooting, Inspection, Adjustment, Overhaul

Engine Overhaul:

Detailed steps for cylinder head removal, piston replacement, crankshaft inspection, valve adjustment, timing chain inspection.

Fuel System Overhaul:

Carburetor disassembly, cleaning, reassembly, jetting information, fuel pump and fuel line inspection.

Transmission Service:

Transmission fluid change, drive belt inspection/replacement (if applicable), drive shaft and U-joint maintenance.

Chassis Maintenance:

Lubrication points, suspension component inspection, wheel bearing maintenance, tire pressure recommendations.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon faults, including engine performance, electrical issues, and drive system problems.

Engine Component Replacement:

Detailed steps for replacing gaskets, seals, filters, spark plugs, and other wear items.

Depth

Technical Depth:

Comprehensive (from routine maintenance to advanced diagnostics and engine/transmission overhauls)

Technical Depth

Diagnostic Codes:

While not typically OBD-II, the manual will provide diagnostic codes or symptom-based troubleshooting for electrical systems.

Torque Specifications:

Includes critical torque values for engine, chassis, and suspension fasteners.

📊 Manual Specifications

File Format Details:

Searchable PDF, Printable Pages

Print Quality

Print Quality Notes:

High-resolution digital reproduction suitable for printing

Binding

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Policy

Loss Damage Policy:

Lifetime Protection Policy (replacement if lost or damaged)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, SOHC, 4-valve

Engine Displacement:

280cc (approximately, exact CC may vary slightly with model year variations)

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni, specific model number covered in manual)

Cooling System

Cooling Method:

Liquid-cooled

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Performance

Horsepower:

Approx. 20-22 HP (exact figure may vary, refer to manual for precise specifications)

Torque:

Refer to manual for specific torque figures and RPM

Engine Layout

Engine Configuration:

Transverse mounted

Lubrication System

Lubrication Type:

Wet sump

🔧 Transmission

Drive System

Drive Type:

Shaft drive (4WD models likely)

Transmission Type

Transmission Type:

Automatic (likely CVT with high/low range and reverse)

Transmission Fluid

Transmission Fluid Specification:

Specific Suzuki transmission fluid or equivalent (manual will detail type and capacity)

📐 Dimensions

General

Wheelbase:

Refer to manual for specific measurements (typically around 49-50 inches)

Ground Clearance:

Refer to manual for specific measurements (typically around 8-10 inches)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV design, no advanced infotainment)

Driver Assistance

Driver Assistance Features:

N/A (Basic ATV design)

Electrical System

Lighting:

Headlights, taillight/brake light (specific bulb types and wattage detailed in manual)

Battery:

Standard 12V battery (specific CCA and type detailed in manual)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual (typically every 1000 km or 6 months, whichever comes first)

Spark Plug Maintenance:

Refer to manual for inspection and replacement intervals

Air Filter Cleaning:

Refer to manual (recommended after every few rides, especially in dusty conditions)

Final Drive Oil Change:

Refer to manual (typically for rear differential/final drive)

Fluid Specifications

Engine Oil Type:

Suzuki 4-stroke engine oil or equivalent API SE/SF/SG/SH/SJ/SL rated oil (viscosity grade specified in manual, e.g., 10W-40)

Engine Oil Capacity:

Refer to manual (likely around 1.7-1.8 liters with filter change)

Coolant Type:

Permanent antifreeze (ethylene glycol based) mixed with distilled water (50/50 ratio recommended)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)

Known Issues

Common Wear Items:

Drive belts (if CVT), suspension bushings, brake pads, wheel bearings.

Carburetor Issues:

Can be prone to clogging if fuel is not fresh or if the vehicle sits for extended periods. Carburetor cleaning and synchronization are common maintenance tasks.

Cooling System Maintenance:

Regular coolant flushes and checking for leaks are important to prevent overheating.

Electrical Connector Corrosion:

Common in ATVs exposed to elements; manual provides guidance on cleaning and protecting connectors.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Kingquad Lineage:

The LT-F300 KingQuad was a significant model for Suzuki, introducing features that became standard in later KingQuad generations. It represented Suzuki's entry into the utility ATV market with a focus on durability and performance.

Key Features Introduced:

Independent front suspension (on many models), liquid-cooled engine, shaft drive, and often selectable 4WD were hallmarks of the KingQuad line during this period.

Production

Production Period Covered:

1999-2004