1999-2004 Suzuki LT F300 LT F300F KingQuad ATV Repair

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Art.-Nr: 145573

Stichworte: 1999 2000 2001 2002 2003 2004 ATV King Quad Models LT F300 LT F300F KingQuad Powersports Suzuki

Produktvarianten

Beschreibung

This manual covers the KingQuad LT-F300 and LT-F300F All-Terrain Vehicles (ATVs) produced between 1999 and 2004. These robust utility ATVs are powered by a 4-stroke, SOHC, single-cylinder engine and feature a shaft drive with selectable 2WD/4WD capabilities. Known for their reliability and practical design, the KingQuad models from this generation have been a staple in the powersports market, offering dependable performance for a variety of tasks and terrains. Their engineering emphasizes durability and a straightforward approach to off-road capability, making them a popular choice for both work and recreation. The purpose of this comprehensive service manual is to provide detailed guidance for the maintenance, repair, and troubleshooting of your KingQuad. It covers all essential systems, including the engine, fuel, lubrication, cooling, transmission, drivetrain, steering, suspension, electrical components, brakes, and bodywork. Within these sections, you will find step-by-step procedures for routine maintenance, in-depth engine and transmission repair, electrical diagnostics, and suspension adjustments. This manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle through accurate information and clear instructions.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad LT-F300 / LT-F300F

Vehicle Type:

All-Terrain Vehicle (ATV)

Engine Type:

4-stroke, SOHC, Single-cylinder

Drivetrain:

Shaft Drive, 2WD/4WD selectable (depending on specific model variant, though description implies a common platform)

Generation

Generation Identifier:

First Generation (LT-F300 platform)

Codes

Chassis Codes:

LT-F300, LT-F300F

👋 Introduction

Market Position

Product Category:

Powersports / Utility ATV

Target Audience:

Suzuki KingQuad LT-F300/LT-F300F owners and independent repair technicians.

Competitive Analysis

Key Competitors:

Honda FourTrax, Yamaha Wolverine, Kawasaki Bayou.

Key Features

Manual Benefit 1:

Instant access to vital repair information, reducing downtime.

Manual Benefit 2:

Protects original paper manuals from damage in workshop environments.

Manual Benefit 3:

Enables on-the-trail repairs with smartphone access.

Vendor Promise:

Lifetime replacement policy for lost or damaged downloads.

📋 Manual Details

Coverage Areas

Applicable Years:

1999, 2000, 2001, 2002, 2003, 2004

Specific Models Covered:

Suzuki LT-F300 KingQuad, Suzuki LT-F300F KingQuad

Page Count

Estimated Page Count:

N/A (Digital PDF, variable content presentation)

Manual Type

Manual Type:

Repair Manual / Service Manual / Shop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, internal components, timing, valve adjustments, piston/cylinder, crankshaft, camshaft.

Fuel System:

Carburetor service and adjustment, fuel pump, fuel lines, fuel filter, fuel tank maintenance.

Lubrication And Cooling:

Oil change procedures, oil filter replacement, oil pump, cooling system, radiator, fan, coolant replacement.

Transmission And Drivetrain:

Transmission service, gear shifting mechanism, drive shafts, differentials (front and rear), U-joints, maintenance of drive chain and sprockets (if applicable to specific model variant, though shaft drive is primary).

Steering And Suspension:

Steering system components, tie rods, steering knuckles, wheel bearings, shock absorber service and replacement, linkage adjustment.

Electrical System:

Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, troubleshooting electrical faults.

Brakes:

Brake system inspection, fluid replacement, bleeding procedure, brake caliper service, brake pads, brake lines, parking brake.

Bodywork And Frame:

Body panel removal and installation, seat, fenders, racks, frame inspection, general chassis maintenance.

Intake And Exhaust:

Air filter maintenance, intake manifold, exhaust system inspection, muffler, exhaust gaskets.

Procedures Included

Routine Maintenance:

Scheduled maintenance checks, fluid level checks, lubrication points, filter replacements.

Engine Repair:

Engine removal and installation, complete engine teardown and reassembly, piston ring replacement, valve seat grinding, crankshaft balancing.

Transmission Repair:

Internal transmission component diagnosis and repair, gear replacement, clutch adjustment (if applicable), transmission fluid flush.

Electrical Troubleshooting:

Systematic diagnosis of electrical issues using schematics, component testing, and fault finding.

Suspension And Steering Alignment:

Adjustment and repair of steering geometry, ball joint replacement, tie rod end replacement.

Technical Depth

Depth Of Coverage:

Comprehensive, covering from basic maintenance to advanced diagnostics and full rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, enabling quick information retrieval.

Print Quality

Print Readability:

Designed for clear printing of individual pages for workshop use.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely F300-series designation (specific internal code not provided).

Displacement:

280cc class (specific bore/stroke needed for exact figure).

Bore X Stroke:

Not explicitly stated in product info, requires manual lookup.

Compression Ratio:

Not explicitly stated in product info, requires manual lookup.

Performance

Horsepower:

Estimated 17-20 HP (typical for this class and era, requires manual confirmation).

Torque:

Estimated 16-19 lb-ft (typical for this class and era, requires manual confirmation).

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni, single barrel).

Fuel Type:

Unleaded Gasoline.

Cooling System

Cooling Method:

Liquid-cooled.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission).

Gear Selection:

Hi/Low range, Neutral, Reverse.

Features

Drive System:

Shaft drive, 2WD/4WD selectable (likely electronically actuated).

Differential Lock:

Likely equipped with a front differential lock for enhanced off-road traction.

📐 Dimensions

Exterior

Length:

Approx. 80-84 inches (typical for this class, requires manual confirmation).

Width:

Approx. 45-48 inches (typical for this class, requires manual confirmation).

Height:

Approx. 43-46 inches (typical for this class, requires manual confirmation).

Weights

Dry Weight:

Approx. 550-600 lbs (typical for this class, requires manual confirmation).

Ground Clearance:

Approx. 7-8 inches (typical for this class, requires manual confirmation).

Towing Capacity:

Typically around 600-700 lbs (requires manual confirmation).

Rack Capacity Front:

Typically around 50-75 lbs (requires manual confirmation).

Rack Capacity Rear:

Typically around 100-150 lbs (requires manual confirmation).

🛡️ Safety Features

Ratings

Safety Standards:

Compliant with relevant ATV safety standards for its production era.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Hand lever operated, typically acting on rear brake or transmission.

Passive Features

Handlebars:

Wide handlebars for control and stability.

Footwells:

Full floorboards with heel guards for foot protection.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV, basic instrumentation only).

Driver Assistance

Traction Control:

None (basic 2WD/4WD selectable system).

Connectivity

Connectivity Features:

None (mechanical and electrical systems only).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 30-60 hours or annually (refer to manual for precise interval and hours).

Air Filter Cleaning:

Frequent checks recommended, especially in dusty conditions (every 10-20 hours).

Spark Plug Replacement:

Recommended every 60-100 hours or annually.

Fluid Specifications

Engine Oil Type:

Suzuki recommends SAE 10W-40 API SG or higher (confirm specific grade in manual).

Engine Oil Capacity:

Approx. 2.0-2.2 liters (refer to manual for exact capacity).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (confirm in manual).

Known Issues

Common Wear Item:

CVT belt wear and eventual replacement, particularly with heavy use.

Carburetor Maintenance:

Carburetor cleaning and adjustment may be needed due to fuel quality or age.

Electrical Connector Corrosion:

Potential for corrosion in connectors, especially in wet environments, affecting electrical systems.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Suzuki Motor Corporation, Japan.

Model Evolution

Kingquad Lineage:

The KingQuad name has been a staple in Suzuki's ATV lineup, known for its utility and 4x4 capabilities. This generation marked a significant step in its development.

Production

Production Period:

1999-2004 for this specific manual's coverage.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the 1999-2004 LT-F300 are not readily available, Suzuki's KingQuad line has consistently been recognized for its ruggedness and utility in the ATV market.