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    Suzuki LT-Z90 LTZ90 Quad Sport 2007-2009 Service Manual

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    The Suzuki LT-Z90 Quad Sport is a recreational all-terrain vehicle, produced for the 2007, 2008, and 2009 model years. Designed for spirited outdoor adventures, this ATV boasts an air-cooled, 4-stroke,...
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    Typ: Atv
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    Art.-Nr: 89174
    The Suzuki LT-Z90 Quad Sport is a recreational all-terrain vehicle, produced for the 2007, 2008, and 2009 model years. Designed for spirited outdoor adventures, this ATV boasts an air-cooled, 4-stroke, SOHC engine with an 88.4 cm³ displacement, providing reliable performance for its intended use. Its robust engineering, characteristic of its heritage in manufacturing quality vehicles, ensures durability and consistent operation. Key features include a continuously variable transmission (CVT) with Forward, Neutral, and Reverse gears, front and rear disc brakes for effective stopping power, and essential lighting for visibility. The LT-Z90 is recognized for its agility and suitability for youth riders and recreational enthusiasts. This full factory service repair manual offers comprehensive guidance for the Suzuki LT-Z90 Quad Sport, covering all styles from the 2007 to 2009 production years. The manual details essential maintenance procedures, including scheduled service, fluid checks, and filter replacements, alongside in-depth repair instructions for all mechanical and electrical components. It provides step-by-step guidance for disassembly and assembly, troubleshooting common issues, and includes vital technical specifications, torque settings, and safety precautions. With hundreds of photos and illustrations, this English-language manual serves as an invaluable resource for both do-it-yourself owners and professional mechanics aiming to maintain and repair the vehicle efficiently.
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    LT-Z90 Quad Sport
    Model Designation:
    LTZ90
    Product Type:
    Service Repair Manual
    Generation
    Generation Identifier:
    2007-2009
    Codes
    Chassis Code:
    LT-Z90
    👋 Introduction
    Market Position
    Target Audience:
    Do-it-yourself owners and professional mechanics seeking in-depth repair information for the Suzuki LT-Z90 Quad Sport.
    Competitive Analysis
    Advantages Over Print:
    More convenient, less expensive than traditional paper manuals, easily searchable, and printable on demand.
    Key Features
    Cost Effectiveness:
    An inexpensive way to maintain vehicle operability and avoid costly mechanic fees.
    Information Access:
    Provides complete service information with no expiry dates, offering lifetime access to repair knowledge.
    📋 Manual Details
    Coverage Areas
    Years Covered:
    2007, 2008, 2009
    Styles Covered:
    All Styles
    Page Count
    Estimated Pages:
    Hundreds
    Manual Type
    Type:
    Official Full Factory Service Repair Manual
    Language
    Language:
    English
    Format
    Primary Format:
    PDF Download
    Accessibility:
    Accessible via web browser on any computer or mobile device
    📖 Manual Coverage
    Systems Covered
    Engine Top End:
    Detailed disassembly, inspection, and repair procedures for cylinder head, piston, rings, valves, and camshaft.
    Fuel System:
    Carburetor service, fuel pump operation, fuel tank maintenance, and fuel line inspection.
    Cooling System:
    Radiator inspection, coolant capacity, fan operation, and thermostat testing.
    Clutch:
    Clutch assembly inspection, adjustment, and replacement procedures.
    Engine Lubrication System:
    Oil pump service, oil filter replacement, oil capacity, and lubrication circuit troubleshooting.
    Crankshaft Transmission:
    Detailed procedures for crankshaft removal/installation, gearbox inspection, gear engagement, and transmission overhaul.
    Wheels Tires:
    Tire pressure specifications, wheel bearing inspection, and tire replacement guidance.
    Final Drive:
    Rear axle maintenance, chain adjustment, and sprocket inspection.
    Brakes:
    Brake pad inspection and replacement, brake fluid flushing and bleeding, caliper service, and brake lever adjustment.
    Suspension:
    Front and rear suspension component inspection, shock absorber service, and A-arm bushing replacement.
    Steering:
    Handlebar inspection, tie rod end service, and steering linkage adjustment.
    Frame:
    Frame inspection for damage, and relevant chassis component service.
    Electrical System:
    Wiring diagrams, battery maintenance, lighting system service, ignition system troubleshooting, and starter motor operation.
    General Information:
    Vehicle identification, safety precautions, general maintenance guidelines, and torque specifications.
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid checks and changes, filter replacement, and general upkeep.
    Repair:
    Step-by-step instructions for diagnosing and repairing all mechanical and electrical components.
    Disassembly Assembly:
    Complete disassembly of the machine with detailed guidance.
    Troubleshooting:
    Diagnostic procedures and solutions for common and uncommon issues.
    Technical Depth
    Depth:
    Comprehensive, suitable for both DIY enthusiasts and experienced mechanics.
    Illustrations:
    Includes hundreds of photos and illustrations to guide procedures.
    📊 Manual Specifications
    File Format
    Format:
    PDF
    Requirements:
    Adobe PDF Reader (free)
    Print Quality
    Printability:
    Fully printable, allowing users to print specific pages or the entire manual.
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    Compatibility
    Operating Systems:
    All Versions of Windows and Mac, Smartphones, Tablets
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, 4-stroke, SOHC
    Displacement:
    88.4 cm³ (5.4 cu. in.)
    Bore X Stroke:
    47.0 mm x 51.0 mm (1.85 in. x 2.01 in.)
    Compression Ratio:
    9.2:1
    Performance
    Estimated Horsepower:
    Refer to specific model year specifications in manual (typically around 7-9 HP)
    Estimated Torque:
    Refer to specific model year specifications in manual
    Fuel System
    Carburetor Type:
    Mikuni VM17
    Fuel Tank Capacity:
    2.0 L (0.5 US gal.)
    🔧 Transmission
    Standard
    Transmission Type:
    Automatic, CVT (Continuously Variable Transmission)
    Drive System:
    Chain Drive, 2WD
    Features
    Gear Selection:
    Forward, Neutral, Reverse
    📐 Dimensions
    Exterior
    Overall Length:
    1,470 mm (57.9 in.)
    Overall Width:
    920 mm (36.2 in.)
    Overall Height:
    940 mm (37.0 in.)
    Weights
    Curb Weight:
    Approximately 109 kg (240 lbs)
    🛡️ Safety Features
    Ratings
    Rollover Protection:
    N/A (ATV design - operator responsibility for safe operation)
    Active Features
    Braking System:
    Front and rear disc brakes, parking brake.
    Passive Features
    Lighting:
    Headlights, taillight, brake light.
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A (This is a recreational ATV, no advanced infotainment systems are present.)
    Driver Assistance
    Driver Assistance Features:
    N/A (Focus is on core ATV operation and safety features like reliable braking.)
    Connectivity
    Connectivity Options:
    N/A
    🔧 Maintenance
    Service Intervals
    Oil Change:
    Refer to manual for specific intervals based on usage (e.g., every 3 months or 1,500 km).
    Spark Plug Check:
    Refer to manual for intervals.
    Chain Adjustment:
    Regular checks recommended as per manual.
    Fluid Specifications
    Engine Oil Type:
    Suzuki recommends SAE 10W-40 API SE, SF or SG classification. Refer to manual for precise specification.
    Engine Oil Capacity:
    Refer to manual for capacity (typically around 1.2-1.5 liters).
    Brake Fluid Type:
    DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation.
    Known Issues
    Common Wear Items:
    Brake pads, tires, chain and sprockets, carburetor adjustments, and battery life are common wear items requiring periodic attention.
    Engine Idling:
    Carburetor cleaning and adjustment may be necessary for consistent idling.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Suzuki Motor Corporation, a renowned Japanese manufacturer of automobiles, motorcycles, and ATVs.
    Model Evolution
    Quad Sport Line:
    The LT-Z90 is part of Suzuki's popular line of sport ATVs, designed for recreational riding and youth riders.
    Production
    Manufacturing Origin:
    Likely manufactured in Japan or through Suzuki's global production network.
    🏆 Awards & Recognition
    Recognitions
    Industry Standing:
    Suzuki's QuadSport line is recognized for its reliability and performance in the recreational ATV segment.
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