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2007-2009 Suzuki LT-Z90 QuadSport Service Repair Manual

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This manual covers the models manufactured between 2007 and 2009. The QuadSport is an entry-level recreational ATV, known for its reliable four-stroke, SOHC, air-cooled, single-cylinder 89 cc engine. Designed with...
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2007-2009 Suzuki LT-Z90 QuadSport Service Repair Manual
This manual covers the models manufactured between 2007 and 2009. The QuadSport is an entry-level recreational ATV, known for its reliable four-stroke, SOHC, air-cooled, single-cylinder 89 cc engine. Designed with a focus on ease of use and safety, it features an automatic CVT transmission, chain drive, and a robust chassis with front dual hydraulic disc and rear single hydraulic disc brakes. Its compact dimensions and manageable power output make it suitable for younger riders or recreational trail riding, embodying a heritage of producing quality and performance-oriented off-road vehicles. This comprehensive Service Repair Manual provides detailed information essential for the maintenance and repair of your QuadSport. It includes step-by-step instructions for engine disassembly and assembly, fuel system tuning, chassis and suspension servicing, and electrical system diagnostics, complete with wiring diagrams. You will find guidance on periodic maintenance, troubleshooting common issues such as carburetor clogging and CVT belt wear, and technical specifications including torque values and fluid capacities. The manual is designed for owners and mechanics alike, offering clear procedures and detailed diagrams to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z90 QuadSport
Product Type:
Service Repair Manual
Applicable Years:
2007, 2008, 2009
Codes
Model Code 2007:
LT-Z90K7
Model Code 2008:
LT-Z90K8
👋 Introduction
Market Position
Target Audience:
Do-It-Yourself owners, home mechanics, independent repair shops
Competitive Analysis
Value Proposition:
Offers comprehensive repair and maintenance information for cost savings and immediate repairs.
Key Features
Ease Of Use:
Easy to follow, step-by-step instructions suitable for any skill level
Content Detail:
Comprehensive details regarding technical data, diagrams, and parts lists
📋 Manual Details
Coverage Areas
Primary Coverage:
2007-2009 Suzuki LT-Z90 QuadSport
Page Count
Estimated Page Count:
Estimated 200-300 pages (typical for this type of manual, actual count not specified)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, and repair
Fuel System:
Carburetor tuning, fuel lines, fuel pump (if applicable), fuel tank maintenance
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Electrical System:
Ignition system, lighting, battery, starter motor, wiring diagrams, troubleshooting
Periodic Maintenance:
Lubrication, fluid checks and changes, filter replacements, chain adjustment, brake system checks
Servicing Information:
General servicing procedures, lubrication points, fluid capacities
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment
Repair:
Engine overhaul, transmission repair, brake system service, electrical component replacement, suspension component repair
Troubleshooting:
Diagnostic procedures for common and complex issues, fault finding guides
Technical Data:
Torque specifications, clearances, fluid capacities, specifications for all components
Parts List:
Complete list of parts and pictures
Technical Depth
Depth:
Comprehensive, from basic maintenance to detailed engine and electrical system repair
Diagrams:
Detailed diagrams illustrating component locations and assembly procedures
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled, single-cylinder
Displacement:
89 cc
Bore X Stroke:
47.0 mm x 50.0 mm (Typical for this model, confirm with manual)
Performance
Horsepower:
Approximately 6.0 - 7.0 HP (Estimate, varies by year and tuning)
Torque:
Approximate torque figures not readily available in general description
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni VM series, e.g., VM16SH)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
SAE 10W-40 motorcycle oil (API SG or higher)
Spark Plug
Recommended Plug:
NGK CR9E or similar (Verify with manual)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Type:
Chain Drive
Features
Gear Selection:
Forward, Neutral, Reverse
Fluid Type
Transmission Fluid:
Refer to manual for specific CVT fluid requirements. Often a specific type of ATF or gear oil, depending on design.
📐 Dimensions
Exterior
Overall Length:
Approx. 1,500 mm (59.1 in) (Estimate, varies by year)
Overall Width:
Approx. 990 mm (39.0 in) (Estimate, varies by year)
Overall Height:
Approx. 945 mm (37.2 in) (Estimate, varies by year)
Weights
Dry Weight:
Approx. 115 kg (253.5 lbs) (Estimate, varies by year)
Curb Weight:
Not specified, but generally slightly higher than dry weight.
Payload Capacity:
Not specified for rider and cargo.
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet applicable safety standards for ATVs.
Active Features
Brakes:
Front: Dual Hydraulic Disc; Rear: Single Hydraulic Disc
Parking Brake:
Mechanical parking brake lever
Passive Features
Lighting:
Headlights, taillight, brake light
Throttle Limiter:
Possible throttle limiter screw for beginner riders (check manual).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational ATV)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months (typical, verify with manual)
Air Filter Cleaning:
Every 200 km or as needed in dusty conditions (typical)
Spark Plug Service:
Every 2,000 km or annually (typical)
Valve Clearance Check:
Every 4,000 km or annually (typical)
Fluid Specifications
Engine Oil Capacity:
Approx. 0.8 L (800 ml) without filter change, 0.9 L (900 ml) with filter change (Verify with manual)
Brake Fluid:
DOT 3 or DOT 4 (Verify with manual)
Known Issues
Carburetor Clogging:
Can occur due to stale fuel or debris, requires cleaning and proper jetting.
Cvt Belt Wear:
Belts can wear over time and require replacement based on usage and conditions.
Chain Adjustment:
Regular chain adjustment is crucial for drivetrain longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history of producing reliable and performance-oriented motorcycles and ATVs.
Model Evolution
Lt Z Series:
The QuadSport line, including the LT-Z90, is designed as an entry-level to intermediate recreational ATV.
Production
Manufacturing Location:
Likely manufactured in Japan or at a Suzuki overseas facility.
🏆 Awards & Recognition
Recognitions
Awards:
No specific awards mentioned in product description.
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