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Suzuki LT125 LT185 ALT125 ALT185 ATV Complete Workshop Service Repair Manual 1983 1984 1985 1986

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The Suzuki LT125, LT185, ALT125, and ALT185 ATVs, produced from 1983 to 1986, represent Suzuki's robust offerings in the recreational and utility powersports market. These models are characterized by their...
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Suzuki LT125 LT185 ALT125 ALT185 ATV Complete Workshop Service Repair Manual 1983 1984 1985 1986
The Suzuki LT125, LT185, ALT125, and ALT185 ATVs, produced from 1983 to 1986, represent Suzuki's robust offerings in the recreational and utility powersports market. These models are characterized by their reliable single-cylinder, 4-stroke, air-cooled engines, with displacements of 124 cc for the LT125 and ALT125, and 184 cc for the LT185 and ALT185. They feature a 5-speed manual transmission with an automatic clutch, and select models, such as the ALT series, offer reverse gear. Built with durable steel tube frames and equipped with essential safety features like headlights and taillights, these ATVs were engineered for dependable off-road performance. This comprehensive workshop service repair manual provides in-depth guidance for all LT125, LT185, ALT125, and ALT185 models, covering every aspect of maintenance, repair, and overhaul. It details procedures for engine, transmission, chassis, electrical systems, braking, fuel delivery, and bodywork, including step-by-step instructions and troubleshooting charts for common issues. With a focus on clarity and ease of use, the manual is designed to empower owners and technicians to maintain their ATVs effectively, ensuring longevity and optimal performance. The manual includes detailed illustrations to assist with complex tasks, making it an indispensable resource for DIY mechanics and professional service centers alike.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT125 / LT185 / ALT125 / ALT185 ATV
Product Type:
Complete Workshop Service Repair Manual
Codes
Vehicle Platform Codes:
LT125, LT185, ALT125, ALT185
👋 Introduction
Market Position
Target Audience:
Suzuki ATV owners seeking to perform their own maintenance and repairs, saving money on labor costs
Value Proposition
Cost Savings:
Enables users to perform repairs themselves, significantly reducing professional service costs
Key Features
Ease Of Use:
Designed with clear, step-by-step instructions and visual aids for user-friendliness
Permanence:
Downloadable manual is owned permanently by the user
📋 Manual Details
Coverage
Applicable Years:
1983, 1984, 1985, 1986
Model Variants Covered:
All LT125, LT185, ALT125, ALT185 models, engines, trim, and transmission types
Format
Format Type:
Digital Download (PDF)
Accessibility:
Downloadable to PC, Mac, tablets, smartphones
Software Requirements:
Adobe Reader (free download available)
Language
Language:
English
Delivery
Delivery Method:
Instant Email Delivery upon Payment Confirmation
Quality
Print Quality:
High Quality
Page Count
Estimated Page Count:
Comprehensive (actual number not specified, but implies full coverage)
📖 Manual Coverage
Systems
Engine:
Complete engine overhaul, rebuilding, tuning, diagnostics, specific component repair (carburetor, ignition, cooling, lubrication)
Transmission:
Gearbox inspection, repair, clutch service, final drive
Chassis:
Frame inspection and repair, suspension (front and rear), steering system, wheels and tires
Electrical:
Wiring diagrams, lighting system, ignition system, battery, charging system, starter motor
Braking:
Brake system components (levers, calipers, drums), fluid service, adjustment, troubleshooting
Fuel:
Fuel tank, fuel lines, carburetor tuning and rebuilding, fuel pump (if applicable)
Bodywork:
Body panel removal and installation, fenders, racks, seat service
Procedures
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, lubrication, adjustments
Troubleshooting:
Diagnostic charts and procedures for common problems, symptom-based troubleshooting
Repair:
Step-by-step instructions for component repair and replacement
Rebuilding:
Detailed procedures for engine and transmission rebuilding
Inspection:
Component inspection guidelines for wear and damage
Assembly Disassembly:
Complete guides for disassembling and reassembling all major components
Technical Depth
Depth Level:
Comprehensive (A-Z coverage), suitable for DIY mechanics and professional technicians
Documentation
Illustrations:
Includes pictures/illustrations to aid in repair procedures
Instructions:
Easy-to-follow step-by-step instructions
📊 Manual Specifications
File Properties
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick information retrieval
Printability
Printing Capability:
Printable by the page, chapter, or entire manual
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Lt125:
Single-cylinder, 4-stroke, air-cooled, OHC
Engine Displacement Lt125:
124 cc (approximately)
Engine Type Lt185:
Single-cylinder, 4-stroke, air-cooled, OHC
Engine Displacement Lt185:
184 cc (approximately)
Engine Type Alt125:
Single-cylinder, 4-stroke, air-cooled, OHC
Engine Displacement Alt125:
124 cc (approximately)
Engine Type Alt185:
Single-cylinder, 4-stroke, air-cooled, OHC
Engine Displacement Alt185:
184 cc (approximately)
Performance
Horsepower Approx Lt185:
10-12 HP (estimated, varies by exact model and tuning)
Torque Approx Lt185:
10-12 lb-ft (estimated, varies by exact model and tuning)
Fuel System
Carburetor Type:
Mikuni VM series carburetor (specific model varies by engine size)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch (centrifugal)
Features
Gear Selection:
Forward, Neutral, Reverse (on some models, e.g., ALT series)
Fluid Type
Gear Oil Type:
API GL-4 SAE 80W or 90 (consult specific model section in manual for exact viscosity)
Fluid Capacity
Gear Oil Capacity:
Approximately 0.8 - 1.0 liters (consult manual for exact capacity)
📐 Dimensions
Weights
Dry Weight Lt185:
Approximately 240-260 lbs (109-118 kg) (varies by model and equipment)
Dry Weight Lt125:
Approximately 230-250 lbs (104-113 kg) (varies by model and equipment)
Payload Capacity:
Typically around 150-200 lbs (68-90 kg) for racks (consult manual for specifics)
Wheels Tires
Front Tire Size:
Commonly 22x8-10 or 23x7-10
Rear Tire Size:
Commonly 22x10-8 or 23x11-10
Wheel Bolt Pattern:
4-bolt pattern (specific offset and diameter to be confirmed in manual)
🛡️ Safety Features
Passive Features
Frame Construction:
Steel tube frame designed for off-road durability
Lighting:
Headlight and taillight for visibility (operation and maintenance covered)
Active Features
Braking System:
Drum brakes front and rear, or disc front/drum rear depending on model variant
💡 Technology Features
Infotainment
Infotainment System:
Not Applicable (Designed for utility and off-road performance, basic instrumentation only)
Driver Assistance
Driver Assistance Features:
Not Applicable
Instrumentation
Dashboard Features:
Speedometer (on some models), Neutral indicator, High-beam indicator, Engine oil warning light (on some models)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours of operation or annually (refer to manual for specific recommendation)
Air Filter Cleaning:
Every 50 hours of operation or more frequently in dusty conditions
Spark Plug Inspection:
Every 100 hours of operation
Valve Clearance Check:
Every 200 hours of operation or annually
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (consult manual for specific viscosity based on temperature)
Engine Oil Capacity:
Approximately 1.2 - 1.5 liters (without filter change) (consult manual for exact capacity)
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap or manual)
Known Issues
Carburetor Issues:
Clogging due to fuel varnish, idle instability, jet wear
Electrical System:
Stator coil failure, CDI unit malfunction, aging wiring harness insulation
Suspension:
Worn bushings, shock absorber leaks or fade
Fuel Delivery:
Petcock malfunction, fuel line degradation
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for a wide range of automotive products, including motorcycles and ATVs.
Model Evolution
Development Era:
These models represent Suzuki's early to mid-1980s ATV offerings, establishing their presence in the recreational and utility ATV market.
Production
Production Period:
1983-1986 (as covered by this manual)
Model Differentiation
Series Designation:
LT series typically indicates a sportier or more basic utility ATV, while ALT often signifies a more advanced utility ATV, potentially with features like reverse.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Suzuki ATVs of this era were well-regarded for their reliability and performance within their respective classes, contributing to Suzuki's strong reputation in the powersports market.
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