Suzuki Lt300 King Quad Atv 1999-2002 Factory Service Repair Manual

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Stichworte: 1999 2000 2001 2002 ATV King Quad Models Lt300 King Quad Powersports Suzuki

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Beschreibung

This manual covers the Suzuki LT-F300F King Quad All-Terrain Vehicle (ATV) produced between 1999 and 2002. Renowned for its reliable single-cylinder, 4-stroke engine and robust construction, the King Quad offers a blend of utility and off-road performance. Key features include a selectable 2WD/4WD system with an automatic QuadMatic transmission, independent front suspension, and hydraulic disc brakes, making it suitable for recreational riders, utility tasks, and agricultural applications. Its engineering prioritizes durability and rider comfort, positioning it as a strong contender in the mid-size utility ATV segment of its era. This Service Repair Manual provides comprehensive guidance for the maintenance, troubleshooting, and repair of your Suzuki LT-F300F King Quad. It details procedures for all major systems, including the engine, drivetrain, chassis, suspension, and electrical components. Inside, you will find step-by-step repair instructions, detailed diagnostic procedures, wiring diagrams, and essential technical specifications. This manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance, longevity, and safe operation of their 1999-2002 Suzuki LT-F300F King Quad.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F300F King Quad

Model Nickname:

King Quad

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Model Years Covered:

1999, 2000, 2001, 2002

Codes

Chassis Code Prefix:

👋 Introduction

Market Position

Segment:

Mid-size utility ATV segment.

Target Audience:

Recreational riders, utility users, agricultural applications, trail riding.

Competitive Analysis

Key Competitors:

Yamaha Wolverine, Honda FourTrax, Polaris Sportsman (during that era).

Key Features

Engine Configuration:

Single-cylinder, 4-stroke engine.

Drive System:

Selectable 2WD/4WD with QuadMatic automatic transmission.

Suspension Type:

Independent front suspension, swingarm rear suspension.

Braking System Type:

Disc brakes front and rear.

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki LT-F300F King Quad ATVs, Model Years 1999-2002

Specialty Coverage:

Troubleshooting, Maintenance, Repair, Wiring Diagrams

Page Count

Estimated Page Count:

Varies based on specific edition, typically 300-500 pages for comprehensive factory manuals.

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, lubrication, cooling, fuel system (carburetor, fuel pump, lines), ignition system (CDI, spark plugs), exhaust system, engine management (timing, emissions control).

Drivetrain Systems:

Transmission (gearbox, clutch operation), final drive (driveshaft, differential), driveshafts, universal joints, differential maintenance and repair.

Chassis And Suspension:

Frame inspection and repair, front suspension (A-arms, shocks, steering components), rear suspension (swingarm, shocks, linkage), wheel bearings, bushings.

Braking System:

Hydraulic brake system, brake calipers, master cylinders, brake pads, brake discs, brake lines, bleeding procedures, parking brake.

Bodywork And Trim:

Body panels, fenders, seat, handlebars, rack systems, plastics, decals, fasteners.

Electrical System

Electrical Components:

Battery, starter motor, alternator/generator, lighting system (headlights, taillights, indicators), ignition coil, wiring harness, fuses, electrical connectors, switchgear.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, chain adjustment, lubrication points, valve clearance checks, tire pressure checks.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues, fault finding charts based on symptoms.

Repair Procedures:

Detailed instructions for component removal, installation, overhaul, and replacement for all major systems.

Wiring Diagrams:

Comprehensive electrical schematics, wire color codes, component locations, circuit descriptions.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures, specifications for testing electrical components (resistance, voltage), mechanical component tolerances.

Rebuild Instructions:

Detailed procedures for complete engine rebuilds, transmission overhauls, and suspension component rebuilding.

Special Tools Required:

Identification of specialized tools and equipment necessary for certain repair and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically searchable text within the PDF for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images, diagrams, and schematics for clarity.

Binding Type

Binding:

Not applicable for digital PDF format.

Paper Type

Paper Type:

Not applicable for digital PDF format.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve, air-cooled

Displacement:

280 cc (approximate)

Bore X Stroke:

Approx. 72.0 mm x 68.6 mm

Performance

Horsepower:

Estimated 18-20 HP (at flywheel, may vary)

Torque:

Estimated 17-19 lb-ft (at flywheel, may vary)

Fuel System

Fuel Delivery:

Mikuni carburetor (specific model likely VM32 or similar)

Fuel Type:

Unleaded gasoline, 87 octane minimum

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with torque converter

Drive Modes:

Selectable 2WD/4WD

Gear Reduction:

High/Low range plus Reverse

Features

Clutch Type:

Automatic centrifugal clutch

📐 Dimensions

Exterior

Overall Length:

Approx. 77.0 inches (1955 mm)

Overall Width:

Approx. 43.5 inches (1105 mm)

Overall Height:

Approx. 45.7 inches (1160 mm)

Wheelbase:

Approx. 50.0 inches (1270 mm)

Weights

Dry Weight:

Approx. 551 lbs (250 kg)

Gross Vehicle Weight Rating:

Not explicitly stated, consult owner's manual or VIN plate.

Cargo

Front Rack Capacity:

Approx. 20 kg (44 lbs)

Rear Rack Capacity:

Approx. 40 kg (88 lbs)

Towing Capacity:

Typically rated for 1,000 lbs (450 kg) maximum towing capacity.

🛡️ Safety Features

Ratings

Safety Standards:

Meets all applicable EPA and ANSI safety standards for ATVs.

Active Features

Braking System Type:

Hydraulic disc brakes front and rear, sealed drum parking brake.

Passive Features

Lighting:

Dual 30W headlights, 5W taillight/stoplight.

Operator Controls:

Ergonomic handlebar design, thumb throttle, foot-operated brake pedal.

💡 Technology Features

Infotainment

Dashboard Display:

Basic analog speedometer, odometer, trip meter, fuel gauge (often mechanical float type), neutral indicator, high/low beam indicator, 4WD indicator.

Driver Assistance

Drive Modes:

Selectable 2WD/4WD system for varied terrain.

Connectivity

Charging System:

12V DC electrical system, typically with a charging coil and rectifier/regulator.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (600 miles) or 6 months, whichever comes first. Also, after 24 hours of operation.

Air Filter Cleaning:

Inspect every 1000 km (600 miles) or 6 months. Clean more frequently in dusty conditions.

Spark Plug Replacement:

Every 1000 km (600 miles) or 6 months.

Valve Clearance Check:

Every 1000 km (600 miles) or 6 months.

Fluid Specifications

Engine Oil Type:

Suzuki recommends API SE, SF, SG or SH classified oil. Viscosity: SAE 10W-40 or 20W-50, depending on temperature.

Engine Oil Capacity:

Approx. 1.8 L (1.9 US qt) without filter change, 2.0 L (2.1 US qt) with filter change.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Gear Oil Type:

API GL-5, SAE 80W-90 hypoid gear oil (for final drive).

Known Issues

Common Wear Items:

Brake pads, wheel bearings, tie rod ends, ball joints, suspension bushings, drive belt in CVT (though less common on shaft-driven models if this is miscategorized, but important for general ATV knowledge).

Potential Engine Concerns:

Carburetor jetting issues in varied altitudes, potential for oil leaks at seals due to age, valve seat wear over high mileage.

Electrical Quirks:

Corrosion in connectors, stator output degradation over time, battery terminal corrosion.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation is a Japanese multinational corporation.

Model Evolution

Development Focus:

The King Quad line was developed to offer robust utility and off-road performance with a focus on rider comfort and durability.

Updates During Years:

Minor refinements likely occurred across the 1999-2002 model years, such as color options or small component upgrades. The core design remained consistent.

Production

Manufacturing Location:

Typically manufactured in Japan or at Suzuki's overseas assembly plants.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the LT-F300F are not widely publicized, but the King Quad line generally received positive reviews for its utility and capability within its class.