Suzuki LT80T Quadsport 1996 Service Repair Manual

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Stichworte: 1996 Atv LT80T Quadsport Misc Motorcycles Suzuki

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Beschreibung

This manual covers the 1996 Quadsport, a popular entry-level youth ATV designed for recreational off-roading and trail riding. Known for a reputation for reliable and robust construction, this model features an automatic Continuously Variable Transmission (CVT) for simplified operation, making it an excellent choice for young riders. Its durable build and manageable power output have made it a consistent performer in its class, competing with other youth ATVs from major manufacturers. This comprehensive service repair manual provides detailed instructions for complete service and repair of the Quadsport. It covers all essential areas, including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, brakes, and the electrical system. The manual also includes preventative maintenance schedules, troubleshooting guides, diagnostic procedures, and information on disassembly and reassembly, ensuring owners and technicians can effectively maintain and repair the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT80T Quadsport

Year:

Product Type:

Service Repair Manual

Codes

Model Code:

LT80T

👋 Introduction

Market Position

Positioning:

Entry-level youth ATV designed for recreational off-roading and trail riding

Competitive Analysis

Competitors:

Competed with similar-sized ATVs from brands like Yamaha (Badger 80), Kawasaki (Bayou 80), Honda (FourTrax 70/80 class)

Key Features

Youth Focus:

Designed with young riders in mind, offering ease of use and manageable power

Automatic Transmission:

Continuously Variable Transmission (CVT) simplifies operation

Durability:

Known for Suzuki's reputation for reliable and robust construction

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Pages:

Over 300

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of engine components

Fuel System:

Carburetor service, fuel tank and line maintenance, fuel filter replacement

Ignition System:

Spark plug service, CDI unit testing, ignition coil inspection

Transmission:

Automatic transmission (CVT) service, belt inspection, clutch maintenance

Drivetrain:

Chain and sprocket inspection and adjustment, rear axle service

Suspension:

Front and rear suspension component inspection, shock absorber service, steering linkage maintenance

Brakes:

Drum brake service, brake cable adjustment and replacement, wheel cylinder inspection

Electrical System:

Battery service, lighting system, wiring diagrams, starter motor and generator maintenance

Cooling System:

Air-cooled engine (no coolant, focus on cooling fins and airflow)

Frame And Bodywork:

Chassis inspection, seat and plastic panel removal/installation, handlebar maintenance

Procedures Included

Preventative Maintenance:

Oil change, filter replacement, spark plug check, chain lubrication, brake adjustment, tire pressure

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues

Repair Procedures:

Detailed instructions for component replacement and repair

Disassembly Reassembly:

Comprehensive guides for taking apart and putting back together the ATV

Electrical Diagnostics:

Wiring diagrams, testing procedures for electrical components

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission overhauls

Diagnostics:

Advanced diagnostic procedures for identifying and resolving mechanical and electrical faults

Special Tools:

Lists and specifications for specialized tools required for certain procedures

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable for quick information retrieval

Print Quality

Quality:

High-resolution scans for clear diagrams and text

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, air-cooled

Displacement:

72cc (4.39 cubic inches)

Bore X Stroke:

43.0 mm x 50.0 mm

Compression Ratio:

6.2:1

Carburetor Model:

Mikuni VM17SC

Ignition System:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK BR8ES

Performance

Horsepower:

Approximately 7-8 HP (estimate)

Torque:

Not officially specified, but typically low for this class

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Mixture:

50:1 (Gasoline:Two-stroke oil)

Fuel Tank Capacity:

2.4 L (0.63 US gal)

Oil Type:

API TC or JASO FD certified two-stroke engine oil

🔧 Transmission

Standard

Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

Shaft drive (rear wheel)

Clutch:

Centrifugal clutch

Features

Gear Selection:

Forward, Neutral, Reverse (FN/R shifter)

📐 Dimensions

Exterior

Overall Length:

1,455 mm (57.3 in)

Overall Width:

915 mm (36.0 in)

Overall Height:

900 mm (35.4 in)

Wheelbase:

970 mm (38.2 in)

Ground Clearance:

100 mm (3.9 in)

Weights

Dry Weight:

91 kg (200.6 lbs)

Gross Vehicle Weight Rating Gvwr:

Not specified, but user weight limits apply

🛡️ Safety Features

Ratings

Crash Test Results:

Not applicable to ATVs in the same way as cars.

Active Features

Throttle Limiter:

Adjustable thumb throttle for parental control

Parking Brake:

Lever-actuated parking brake

Passive Features

Full Floorboards:

Provides foot protection

Handlebar Guards:

Standard on some models, protects hands

Red Flags:

Often included or recommended for visibility

💡 Technology Features

Infotainment

Infotainment System:

None (basic ATV design)

Driver Assistance

Driver Assistance Features:

None (basic ATV design)

Connectivity

Connectivity Features:

None (basic ATV design)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10-15 hours of use or annually

Spark Plug Check:

Every 10-15 hours of use

Air Filter Cleaning:

Every 10-15 hours of use, or more frequently in dusty conditions

Chain Lubrication Adjustment:

Every 10 hours of use

Brake Adjustment:

As needed, typically every 20-30 hours of use

Fluid Specifications

Engine Oil Type:

SAE 10W-30 API SG or higher, or specific Suzuki 2-stroke oil mix

Transmission Fluid:

Refer to manual for specific gear oil if applicable, though typically the 2-stroke oil acts as the lubricant for the clutch and transmission components in this design.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (for drum brakes, check manual for specific fluid)

Known Issues

Carburetor Clogging:

Common in older 2-stroke engines due to fuel sitting, requires cleaning/rebuilding.

Cvt Belt Wear:

Belts can wear out over time and require replacement for proper operation.

Top-End Rebuild:

Like many 2-stroke engines, the top end (piston and cylinder) will eventually require rebuilding due to wear.

Electrical Connections:

Corrosion or loose connections can lead to starting or lighting issues.

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long-standing history in powersports, known for motorcycles and ATVs.

Model Evolution

Predecessors:

The LT80T evolved from earlier Suzuki youth ATVs.

Successors:

Later Suzuki youth ATVs, though specific model lines may have shifted.

Production

Production Period:

The LT80 Quadsport was produced for a significant period, with 1996 being one of the model years.

Manufacturing Location:

Likely manufactured in Japan or other Suzuki global facilities.

🏆 Awards & Recognition

Recognitions

Awards:

Specific awards for this model are not widely documented, but it was a popular choice in the youth ATV market for its reliability and ease of use.

Ratings

Customer Satisfaction:

Generally positive for its intended purpose and user base.