Suzuki Quad Runner 250 King Quad 280 1987-1998 Service Repair Workshop Manual Download PDF

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This manual covers the Suzuki Quad Runner 250 and King Quad 280 models produced between 1987 and 1998. These robust utility ATVs are known for their reliable 4-stroke, air-cooled engines,...

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Typ: Atv

Anbieter:

Art.-Nr: 84894

Stichworte: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 ATV King Quad 280 King Quad Models Powersports Quad Runner 250 Suzuki

Produktvarianten

Beschreibung

This manual covers the Suzuki Quad Runner 250 and King Quad 280 models produced between 1987 and 1998. These robust utility ATVs are known for their reliable 4-stroke, air-cooled engines, 5-speed manual transmissions with reverse, and shaft drive. The Quad Runner 250, often designated with chassis code LT-F250, and its successor, the King Quad 280, were designed for a variety of off-road tasks, offering a blend of durability and practical performance characteristic of Suzuki's ATV legacy. This factory service repair workshop manual provides comprehensive English-language instructions for the maintenance, servicing, and repair of these Suzuki ATVs. It details procedures for the engine, transmission, brakes, suspension, steering, electrical systems, and chassis. With hundreds of pages featuring detailed photos and diagrams, this manual serves as an essential resource for professional mechanics, technicians, and experienced DIY enthusiasts seeking to perform everything from routine maintenance to complete component overhauls and advanced troubleshooting.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Quad Runner 250 / King Quad 280

Model Variant:

Quad Runner 250, King Quad 280

Years Covered:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Codes

Chassis Codes:

LT-F250 (Quad Runner), LT-F250F (King Quad 280 - potential for this designation)

👋 Introduction

Market Position

Target User:

Professional mechanics, technicians, and experienced DIY enthusiasts.

Competitive Analysis

Value Proposition:

Provides comprehensive, factory-level repair information, equivalent to dealership-grade manuals, accessible digitally.

Key Features

Manual Type:

Full factory service manual, not a condensed or user manual.

Content Detail:

Hundreds of pages with detailed photos, diagrams, and step-by-step instructions.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive repair, servicing, and troubleshooting for Suzuki Quad Runner 250 and King Quad 280 models.

Page Count

Estimated Page Count:

Hundreds of pages (exact number not specified, but described as 'hundreds' with detailed photos & diagrams)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, tuning, troubleshooting, lubrication, cooling system, fuel system (carburetor), exhaust system.

Transmission:

Clutch, gearbox operation and repair, final drive, drive shafts, universal joints.

Brakes:

Hydraulic brake system diagnosis and repair, brake pad replacement, bleeding procedure, master cylinder, wheel cylinders/calipers.

Suspension:

Front and rear suspension systems, shock absorbers, bushings, linkages, steering components.

Electrical:

Ignition system, starter motor, charging system (alternator/stator), battery, lighting, wiring diagrams, fuses, switches.

Chassis And Body:

Frame inspection and repair, body panels, fenders, seat, handlebars, controls, luggage racks.

Steering:

Handlebar assembly, steering shaft, tie rods, and steering knuckle components.

Wheels And Tires:

Tire pressure recommendations, wheel bearing inspection and replacement, lug nut torque specifications.

Procedures Included

Maintenance:

Regular servicing, oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly.

Diagnostics:

System diagnostics, electrical testing, mechanical checks.

Engine Rebuild:

Complete engine disassembly, inspection, measurement, and reassembly procedures.

Technical Depth

Depth Of Coverage:

Advanced diagnostics, complete rebuilds, detailed component repair, electrical schematics.

Special Tools:

Likely lists specific Suzuki special tools required for certain procedures.

📊 Manual Specifications

File Format

Compatibility:

Windows and MAC OS compatible

Searchability:

PDF format typically allows for text searching of keywords.

Print Quality

Printability:

Printable (single page or entire manual)

Resolution:

Assumed high resolution for clear display of diagrams and photos.

Binding Type

Binding:

Digital (no physical binding)

Paper Type

Paper Type:

N/A (Digital PDF)

Licensing

Usage License:

Lifetime use on unlimited devices, no expiry dates, no renewal fees.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve (likely for the 250cc, 280cc may vary slightly in bore/stroke)

Displacement:

Approximately 249cc (for LT-F250), 280cc (for King Quad 280 variant)

Bore X Stroke:

Typically around 72.0 mm x 61.0 mm for the 250, with slight variations for the 280.

Performance

Horsepower:

Estimated 17-20 HP at peak RPM (based on similar displacement engines of the era).

Torque:

Estimated 14-16 lb-ft at peak RPM.

Fuel System

Carburetor Type:

Single Mikuni carburetor (likely a VM series or similar CV carb).

Fuel Type:

Unleaded gasoline

Cooling System

Cooling Method:

Air-cooled

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission with reverse

Drive Type:

Shaft drive (4x2)

Features

Clutch Type:

Wet, multi-plate clutch

Gear Ratios:

Detailed gear ratios will be specified within the manual.

Fluid Specifications

Transmission Oil Type:

Suzuki recommends specific gear oil; typically SAE 80W or 90W API GL-4 or GL-5.

📐 Dimensions

Exterior

Overall Length:

Approximately 75-80 inches (varies by model and year).

Overall Width:

Approximately 38-42 inches.

Overall Height:

Approximately 40-44 inches.

Weights

Dry Weight:

Approximately 440-470 lbs.

Fuel Tank Capacity:

Approximately 3.2 - 3.7 US gallons.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to industry standards for ATV safety of the time; manual will detail safe operating procedures.

Active Features

Braking System:

Front and rear drum brakes or front disc/rear drum depending on specific model variant and year.

Passive Features

Chassis Design:

Robust steel frame for stability and durability.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, odometer, neutral indicator, high beam indicator).

Driver Assistance

Features:

N/A (focus on mechanical systems).

Connectivity

Features:

N/A (mechanical device).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1,000 km (600 miles) or annually, but the manual will provide the definitive schedule.

Air Filter Cleaning:

Recommended to clean at 1,000 km (600 miles) or more frequently under dusty conditions.

Valve Adjustment:

Initial adjustment at 1,000 km (600 miles), then typically every 2,000 km (1,200 miles).

Fluid Specifications

Engine Oil Type:

Suzuki recommends API SE, SF or SG classification, SAE 10W-40 or 20W-50 (depending on ambient temperature).

Engine Oil Capacity:

Approximately 2.2 - 2.4 liters (2.3 - 2.5 US quarts) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Carburetor Fouling:

Common issue on older carbureted engines; requires regular cleaning and jetting checks.

Drive Shaft U Joints:

Wear can occur over time, leading to vibration; manual covers inspection and replacement.

Suspension Bushings:

Wear on suspension bushings can lead to sloppy handling and requires periodic replacement.

Electrical Connector Corrosion:

Exposure to elements can cause corrosion in electrical connectors, leading to intermittent issues.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long-standing history in ATV manufacturing, known for reliable and capable off-road vehicles.

Model Evolution

Quad Runner Lineage:

The Quad Runner 250 was a popular utility ATV, evolving into the more powerful King Quad line with features like 4WD (though this manual covers 2WD models mainly).

Production

Manufacturing Location:

Primarily manufactured in Japan or other Suzuki overseas facilities.

🏆 Awards & Recognition

Recognitions

Atv Market Impact:

The Suzuki Quad Runner and early King Quad models were recognized for their durability and capability in the utility ATV market.