Official workshop manual providing comprehensive, detailed repair and maintenance guidance.
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Free preview available before purchase.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service and Repair Manual
Primary Coverage:
Complete Official Workshop Service and Repair for Suzuki QuadSport LT-Z250
Page Count
Total Pages:
325
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Periodic Maintenance, Engine, Drive Train, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information
Procedures Included
Procedures Included:
Comprehensive repair, maintenance, troubleshooting, and servicing procedures for all covered systems.
Technical Depth
Technical Depth:
Advanced diagnostic procedures, detailed repair instructions, specifications, and torque values.
📊 Manual Specifications
File Format
File Format Detail:
PDF
Print Quality
Print Restriction:
Printable without any restriction
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, single-cylinder
Displacement:
246 cm³ (15.0 cu. in.)
Bore X Stroke:
72.0 mm x 61.2 mm (2.83 in x 2.41 in)
Cooling System:
Liquid-cooled
Performance
Compression Ratio:
11.2:1
Fuel System
Fuel Delivery:
Mikuni BNS32 carburetor
Fuel Type:
Unleaded gasoline, Octane rating 91 or higher.
Ignition
Ignition System:
Electronic ignition (CDI)
Lubrication
Lubrication System Type:
Wet sump with oil cooler
Engine Oil Type:
Suzuki 4-stroke motorcycle oil meeting API SG or SH, or higher, viscosity SAE 10W-40.
Engine Oil Capacity:
1.6 L (1.7 US qt, 1.4 Imp qt) without filter change; 1.8 L (1.9 US qt, 1.6 Imp qt) with filter change.
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh, automatic clutch
Final Drive:
O-ring sealed chain
Features
Clutch Type:
Wet, multi-plate, automatic
📐 Dimensions
Exterior
Overall Length:
1790 mm (70.5 in)
Overall Width:
1120 mm (44.1 in)
Overall Height:
1035 mm (40.7 in)
Wheelbase:
1270 mm (50.0 in)
Ground Clearance:
265 mm (10.4 in)
Weights
Dry Weight:
172 kg (379 lbs)
Fuel Tank Capacity:
10.0 L (2.6 US qt)
Oil Tank Capacity:
1.0 L (1.1 US qt)
🛡️ Safety Features
Ratings
Safety Considerations:
As an ATV, responsible operation, use of protective gear (helmet, gloves, boots, eye protection), and adherence to manufacturer safety guidelines are paramount. This manual details safety precautions related to maintenance and repair.
Active Features
Braking System Front:
Dual hydraulic disc
Braking System Rear:
Single hydraulic disc
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic sport ATV).
Driver Assistance
Driver Assistance Features:
Not applicable (basic sport ATV).
Connectivity
Connectivity Features:
Not applicable (basic sport ATV).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended at 1000 km or 6 months.
Engine Oil Change Interval:
Every 2000 km or 12 months, or more frequently under severe use.
Spark Plug Replacement Interval:
Refer to manual for specific mileage/time interval, typically checked at every oil change.
Air Filter Cleaning Interval:
Frequent checks recommended, especially in dusty conditions. Clean every 1000 km or as needed.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent antifreeze/coolant with 50% mixture of pure water).
Known Issues
Common Issues:
Potential for carburetor jetting issues affecting performance, occasional electrical connector corrosion, and normal wear and tear on suspension and drivetrain components over time. The manual addresses troubleshooting and repair for these.
Troubleshooting
Troubleshooting Coverage:
Includes diagnostic flowcharts and procedures for common operational issues.
📚 Vehicle History
Brand Heritage
Brand Heritage Focus:
Suzuki has a long-standing reputation for producing reliable and performance-oriented off-road vehicles and motorcycles.
Model Evolution
Model Introduction Era:
The LT-Z250 was introduced in the early 2000s as a mid-size sport ATV, fitting between smaller utility ATVs and larger, more powerful sport models.
Production
Production Period:
Manufactured from 2004 to 2009.
🏆 Awards & Recognition
Recognitions
Awards Recipients:
Specific awards for the LT-Z250 are not widely documented, but Suzuki's ATV line is generally well-regarded for performance and reliability in its class.
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