Suzuki RM85 2009 Factory Service Repair Manual

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Stichworte: 2009 Motorcycle Motorcycles RM Series RM85 Suzuki

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Beschreibung

The 2009 Suzuki RM85 is a lightweight, high-performance off-road motorcycle designed for motocross racing. Building on Suzuki's extensive racing heritage, the RM85 is recognized for its powerful two-stroke engine, capable chassis, and proven performance in youth racing categories. It is engineered to provide a competitive edge for entry-level to intermediate riders, offering a potent combination of agility and power delivery, making it a popular choice against competitors like the Yamaha YZ85 and Kawasaki KX85. This comprehensive Factory Service Repair Manual, written in English, covers all essential aspects of the 2009 Suzuki RM85. It details maintenance procedures, troubleshooting guides, technical specifications, and step-by-step repair instructions for all major systems, including the engine, fuel, cooling, electrical, drivetrain, suspension, brakes, and steering. The manual is an indispensable resource for owners and technicians, enabling efficient and accurate maintenance and repair to keep the RM85 performing at its peak.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Year:

Vehicle Type:

Off-road Motorcycle (Motocross)

Codes

Chassis Code:

RM85K9

👋 Introduction

Market Position

Segment:

Entry-level to intermediate Motocross racing

Competitive Analysis

Key Competitors:

KTM 85 SX, Yamaha YZ85, Kawasaki KX85, Honda CR85 (discontinued model)

Key Features

Vehicle Selling Points:

Lightweight, powerful two-stroke engine, capable chassis, proven performance in youth racing classes.

Manual Value Proposition

Benefit:

Enables cost-effective maintenance and repair by providing factory-level procedures.

📋 Manual Details

Coverage Areas

Primary Coverage:

Suzuki RM85 2009 Model Year

Page Count

Estimated Pages:

300-400

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (Cylinder, Piston, Exhaust Valve, Crankshaft, Transmission components)

Fuel System:

Yes (Carburetor tuning and service)

Cooling System:

Yes (Liquid cooling system maintenance and service)

Electrical System:

Yes (Ignition, lighting, charging system diagnostics)

Drivetrain:

Yes (Clutch, Kick starter, Gearshifting, Transmission, Crankshaft)

Suspension:

Yes (Front fork, Rear suspension servicing)

Brakes:

Yes (Front and Rear brake system service and maintenance)

Wheels Tires:

Yes (Front and Rear wheel servicing)

Steering:

Yes (Steering system service)

Procedures Included

Maintenance:

Yes (Periodic maintenance schedule and procedures)

Troubleshooting:

Yes (Detailed troubleshooting guides for common issues)

Repair:

Yes (Step-by-step repair instructions for all major components)

Disassembly Assembly:

Yes (Engine removal & installation, component disassembly and reassembly)

Tuning:

Yes (Machine tuning aspects, likely related to carburetor and ignition)

Technical Depth

Depth:

Comprehensive (Factory level detail for diagnostics, repair, and overhaul)

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Yes (Printable)

Binding Type

Binding:

Digital (Downloadable PDF)

Paper Type

Paper Type:

N/A (Digital Format)

Compatibility

Operating Systems:

WINDOWS and MAC

Requirements

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled

Displacement:

85 cc

Bore X Stroke:

48.0 mm x 46.8 mm

Compression Ratio:

9.2:1 (typically)

Valvetrain:

Reed valve induction, Suzuki Advanced Power (SAP) exhaust valve system

Performance

Horsepower:

Approx. 20-23 HP (estimated, actual varies with tuning and exhaust)

Torque:

Not officially published by Suzuki for this model, but significant for its class.

Fuel System

Carburetor:

Mikuni VM24SH

Fuel Type:

Unleaded gasoline (91+ octane recommended), mixed with 2-stroke oil

Fuel Mixture Ratio:

50:1 (typically 2-stroke oil to gasoline)

Engine Removal Installation

Procedure Coverage:

Detailed step-by-step instructions for engine removal and reinstallation.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Gears:

Features

Gearshifting Mechanism:

Standard foot-operated gearshift lever.

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Suzuki Gear Oil API GL-4 SAE 80W

Transmission Oil Capacity:

Approximately 0.70 L (0.74 US qt)

📐 Dimensions

Exterior

Overall Length:

1845 mm (72.6 in)

Overall Width:

745 mm (29.3 in)

Overall Height:

1150 mm (45.3 in)

Wheelbase:

1325 mm (52.2 in)

Ground Clearance:

325 mm (12.8 in)

Weights

Dry Weight:

77 kg (169.8 lbs)

Curb Weight:

Not specified by Suzuki for this model.

Front Fork Travel:

285 mm (11.2 in)

Dimensions

Rear Suspension Travel:

275 mm (10.8 in)

🛡️ Safety Features

Ratings

Safety Certification:

N/A (Motorcycle safety standards vary by region, not typically rated like cars)

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Frame Construction:

High-tensile steel semi-double cradle frame.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a pure performance motocross motorcycle, no infotainment features).

Driver Assistance

Rider Assistance Features:

N/A (No electronic rider aids like ABS or traction control on this model).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific hours/mileage, generally after every few riding sessions or 20-30 hours of hard use for engine oil.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (e.g., after every 1-2 rides).

Spark Plug Replacement:

Refer to manual, typically every 20-40 hours of riding.

Fluid Specifications

Coolant Type:

High-quality ethylene glycol-based coolant, mixed with distilled water (50/50 ratio).

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Piston rings, clutch plates, chain and sprockets, wheel bearings, fork seals, air filter.

Engine Maintenance Considerations:

Two-stroke engines require diligent attention to fuel/oil mixture, air filter cleanliness, and regular top-end inspections (piston, rings).

Maintenance Schedule Coverage

Schedule Details:

The manual provides a comprehensive periodic maintenance schedule based on riding hours or mileage.

📚 Vehicle History

Brand Heritage

Suzuki Motorcycle Legacy:

Suzuki has a long and successful history in motorcycle racing, particularly in motocross and Grand Prix racing with iconic models like the RM series.

Model Evolution

Rm85 Lineage:

The RM85 is a direct descendant of Suzuki's successful RM series, building upon decades of motocross development. It replaced the RM80 and has been a staple in youth motocross classes.

Production

Production Years:

The RM85 model line has been in continuous production with various updates since its introduction.

Manufacturing Location:

Japan (Typically)

🏆 Awards & Recognition

Recognitions

Motocross Class Performance:

The RM85 has consistently been a strong contender and popular choice in its class for youth motocross racing, often praised for its power delivery and handling.

Ratings

Review Sentiment:

Generally positive among riders and in the enthusiast press for its performance capabilities.