2009 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down

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Stichworte: 2009 Intruder Motorcycle Motorcycles S50 Suzuki VS700 VS750 VS800

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Beschreibung

This Service Repair Manual covers the VS700/VS750/VS800/S50 Boulevard models from 2006 to 2009. These motorcycles are powered by a reliable air-cooled, 4-stroke V-twin engine with displacements ranging from 695cc to 783cc, known for their smooth power delivery and classic cruiser aesthetics. The platform, evolving from the Intruder series to the S50 Boulevard, offers a comfortable riding experience and has earned a reputation for dependability among cruiser enthusiasts. Its design emphasizes timeless styling and mechanical simplicity, making it a popular choice for riders seeking a classic cruiser experience. This comprehensive manual provides detailed information essential for maintaining and repairing your VS700/VS750/VS800/S50 Boulevard. It includes in-depth coverage of general information, periodic maintenance procedures, engine repair, shaft drive systems, cooling, fuel, lubrication, emission control, electrical systems, and chassis components. Step-by-step instructions, troubleshooting guides, and factory-level technical specifications, including diagrams and illustrations, are provided to assist owners and professional technicians in all aspects of servicing, from routine oil changes to complete engine rebuilds.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS700/VS750/VS800/S50 Boulevard

Product Type:

Service Repair Manual

Coverage Years:

2006, 2007, 2008, 2009

Codes

Engine Code Variants:

V-twin (700cc, 750cc, 800cc)

👋 Introduction

Market Position

Target Audience:

Owners seeking to perform their own maintenance, repairs, and restorations, as well as professional motorcycle technicians.

Competitive Analysis

Value Proposition:

Provides comprehensive, factory-authorized repair information at a fraction of the cost and without shipping delays compared to physical manuals.

Key Features

Diagrams Illustrations:

Extensive use of detailed diagrams and illustrations for clarity.

Wiring Schematics:

Included for electrical system troubleshooting and repair.

Step By Step Instructions:

Clear, sequential instructions for all repair and maintenance tasks.

📋 Manual Details

Coverage Areas

General Information:

Included

Periodic Maintenance:

Included

Engine Repair:

Included

Shaft Drive:

Included

Cooling System:

Included (Air-cooled)

Fuel System:

Included

Lubrication System:

Included

Emission Control:

Included

Electrical System:

Included

Chassis Components:

Included

Servicing Information:

Included

Page Count

Estimated Pages:

Comprehensive (Exact count not provided, but described as 'highly detailed')

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Downloadable:

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, top-end and bottom-end rebuilds, cylinder head, pistons, crankshaft, camshafts, timing.

Fuel And Lubrication:

Carburetor(s) tuning and overhaul, fuel pump, fuel lines, oil pump, oil filter, oil change procedures, lubrication points.

Electrical:

Wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery, fuses, switches.

Chassis:

Frame, suspension (front forks, rear shock), steering, wheels, tires, brakes (front and rear), final drive (shaft).

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable, though shaft drive eliminates this), brake adjustments, tire pressure checks, lubrication.

Tune Up:

Carburetor synchronization, ignition timing (if adjustable), valve clearance checks/adjustments.

Troubleshooting:

Diagnostic procedures for common issues, symptom-based troubleshooting guides.

Rebuilds:

Complete engine rebuilds, carburetor rebuilds, brake caliper rebuilds.

Disassembly Reassembly:

Step-by-step instructions for component removal and installation.

Technical Depth

Depth:

Factory-level detail suitable for both DIY and professional mechanics, including exploded diagrams and torque specifications.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, printable.

Print Quality

Printability:

Yes, designed to be printed section by section or in full.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Medium:

N/A (Digital Download)

Compatibility

Operating Systems:

Windows and MAC

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Configuration:

Air-cooled, 4-stroke, V-twin

Displacement Variants:

695cc (VS700 Intruder), 742cc (VS750 Intruder), 783cc (VS800 Intruder/S50 Boulevard)

Bore X Stroke Approximate:

VS750: 76.0 mm x 81.0 mm; VS800: 83.0 mm x 74.4 mm

Valvetrain:

SOHC, 3 valves per cylinder (2 intake, 1 exhaust) typically actuated by pushrods and rocker arms.

Performance

Horsepower Approximate:

VS750: ~48 HP @ 6500 RPM; VS800: ~53 HP @ 6500 RPM (Estimates vary by specific model year and market)

Torque Approximate:

VS750: ~43 lb-ft @ 5000 RPM; VS800: ~47 lb-ft @ 5000 RPM (Estimates vary)

Fuel System

Carburetion Type:

Dual Mikuni carburetors (e.g., VM34 for VS750/VS800, or similar variants depending on year and emissions regulations).

Fuel Delivery:

Gravity feed from fuel tank via petcock to carburetors.

Cooling System

Type:

Air-cooled

Lubrication System

Type:

Wet sump

Oil Capacity Approximate:

3.2 US quarts (3.0 Liters) with filter change (Consult manual for precise spec).

🔧 Transmission

Standard

Type:

5-speed constant mesh

Features

Drive Type:

Shaft drive

Clutch Type:

Wet, multi-plate

📐 Dimensions

Exterior

Wheelbase Approximate:

VS800/S50: ~64.6 inches (1640 mm)

Weights

Dry Weight Approximate:

VS800/S50: ~472 lbs (214 kg)

🛡️ Safety Features

Ratings

Crash Test Results:

Not applicable for motorcycles in the same way as cars; manual covers safety features and maintenance of braking/handling systems.

Active Features

Braking System:

Hydraulic disc front and rear. Manual covers caliper, master cylinder, and fluid maintenance/replacement.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals. Manual covers bulb replacement and electrical checks.

💡 Technology Features

Infotainment

Features:

Basic analog instrumentation (speedometer, tachometer, odometer, trip meter, indicator lights). No advanced infotainment systems.

Driver Assistance

Features:

None. Focus is on core mechanical and electrical systems.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-4,000 miles or 6 months (Refer to manual for exact interval).

Spark Plug Check:

Every 3,000-4,000 miles (Refer to manual).

Valve Clearance Check:

Typically at 7,500 miles or as specified in the manual.

Fluid Specifications

Engine Oil Type:

API SG, SF or SE, SAE 10W-40 or 20W-50 motorcycle oil (Refer to manual for precise viscosity and specification).

Brake Fluid Type:

DOT 4 hydraulic brake fluid (Refer to manual).

Final Drive Oil Type:

Gear oil, SAE 80W-90 (Refer to manual).

Known Issues

Common Problems:

Carburetor jetting/cleaning issues (especially after storage), starter clutch wear, drive shaft spline lubrication maintenance, potential for rear shock absorber leaks over time. The manual will provide detailed diagnostics and repair procedures for these and other potential issues.

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long history of producing reliable and performance-oriented motorcycles, particularly known for their V-twin cruisers.

Model Evolution

Evolution:

The VS700/750/800 Intruder series, later rebranded as the S50 Boulevard, represents Suzuki's entry into the mid-size cruiser market. The S50 (introduced around 2005) is a refinement of the long-standing VS800 Intruder platform, offering classic cruiser styling.

Production

Production Start Year:

The VS800 Intruder platform began production in the late 1980s.

Production Locations:

Primarily Japan.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The VS800/S50 platform is generally recognized for its reliable V-twin engine, comfortable riding position, and classic styling, making it a popular choice for cruiser enthusiasts.