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    Suzuki WAGON R Service Repair Workshop Manual 1999-2008

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    🏷️ Basic Information Identification Make: Suzuki Model: Wagon R Generation: Second Generation (MH21S/MH22S) Applicable Years: 1999-2008 Codes Chassis Codes: MH21S, MH22S 👋 Introduction Market Position Vehicle Type: Kei car /...
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    Typ: Car
    Anbieter:
    Art.-Nr: 281125
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    Wagon R
    Generation:
    Second Generation (MH21S/MH22S)
    Applicable Years:
    1999-2008
    Codes
    Chassis Codes:
    MH21S, MH22S
    👋 Introduction
    Market Position
    Vehicle Type:
    Kei car / City car / Subcompact MPV
    Target Demographic:
    Urban commuters, small families, individuals seeking economical and practical transportation
    Competitive Analysis
    Key Competitors:
    Daihatsu Move, Honda Life, Mitsubishi eK Wagon, Nissan Otti
    Key Features
    Design Philosophy:
    Maximizing interior space within kei car dimensions, fuel efficiency, practicality
    Manual Value Proposition:
    Enables DIY maintenance and repair, reduces reliance on costly dealership services, empowers owners with technical knowledge
    📋 Manual Details
    Coverage Areas
    Markets Covered:
    Global (specifically targeting models sold within these years, often with variations for Japanese Domestic Market (JDM) and export models)
    Page Count
    Estimated Pages:
    500+
    Manual Type
    Type:
    Service Repair Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system
    Transmission Drivetrain:
    Automatic transmission (AT), Continuously Variable Transmission (CVT), manual transmission (MT), drivetrain components (axles, driveshafts)
    Chassis Suspension:
    Suspension systems (front and rear), steering system, braking system
    Electrical Electronics:
    Body electrical systems, lighting, instrument cluster, infotainment, power accessories, engine control module (ECM) wiring diagrams
    Body Interior:
    Body construction, exterior panels, interior trim, seats, climate control system, safety restraint systems (SRS)
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
    Repair Rebuild:
    Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair
    Troubleshooting:
    Diagnostic procedures, fault code interpretation, common problem diagnosis and solutions
    Technical Depth
    Depth:
    Comprehensive, covering everything from basic maintenance to in-depth mechanical and electrical diagnostics and repairs
    📊 Manual Specifications
    File Format
    File Type:
    PDF (Portable Document Format)
    Print Quality
    Quality:
    High-resolution, clear images and text, suitable for printing
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper:
    N/A (Digital Download)
    Searchability
    Text Search:
    Searchable PDF text
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code 1:
    K6A (658cc, DOHC, 3-cylinder, turbocharged and naturally aspirated variants)
    Engine Code 2:
    F6A (657cc, SOHC, 3-cylinder, naturally aspirated variants - primarily older models within the range)
    Performance
    Horsepower Range:
    45-64 PS (33-47 kW) depending on engine and aspiration
    Torque Range:
    50-80 Nm (37-59 lb-ft) depending on engine and aspiration
    Fuel System
    Induction Type:
    Multi-point Fuel Injection (MPI)
    Fuel Type:
    Unleaded Gasoline (RON 91 or higher recommended)
    Lubrication
    Oil Type:
    API SG, SH, SJ or ILSAC GF-II or higher (e.g., 0W-20, 5W-30, 10W-30 depending on climate and specific engine)
    Oil Capacity:
    Approx. 2.7-3.0 Liters (with filter change)
    🔧 Transmission
    Standard
    Transmission Type Standard:
    4-speed Automatic Transmission (AT)
    Optional
    Transmission Type Optional:
    Continuously Variable Transmission (CVT), 5-speed Manual Transmission (MT)
    Features
    Drivetrain Options:
    Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
    Fluid Specifications
    Atf Type:
    Dexron III equivalent or specific Suzuki AT fluid (consult manual for exact type)
    Fluid Capacity
    Atf Capacity:
    Approx. 3.0-3.5 Liters (for AT, drain and fill)
    📐 Dimensions
    Exterior
    Length:
    Approx. 3,395 mm (JDM regulations)
    Width:
    Approx. 1,475 mm (JDM regulations)
    Height:
    Approx. 1,600 - 1,640 mm (depending on suspension/roof options)
    Weights
    Curb Weight:
    Approx. 700-850 kg (depending on drivetrain and equipment)
    Cargo
    Cargo Volume:
    Highly flexible due to folding rear seats, typically around 200-300 liters with seats up
    🛡️ Safety Features
    Ratings
    Jncsa Ratings:
    Various safety ratings depending on market and year, often achieving 4-5 stars in local crash tests (e.g., JNCAP)
    Active Features
    ABS:
    Available on higher trims/later models
    E Brake Assist:
    May be available on certain higher-spec models
    Passive Features
    Airbags:
    Driver and passenger airbags standard on many models, side airbags optional/available on higher trims
    Seatbelts:
    3-point ELR seatbelts with pretensioners for front occupants
    Iso Fix:
    Available on rear seats for child seat installation on some models
    💡 Technology Features
    Infotainment
    Audio System:
    Base models may have a simple AM/FM radio and CD player. Higher trims could feature upgraded audio systems with more speakers.
    Navigation:
    Optional factory-installed navigation systems were available on higher-spec models, often integrated into the dashboard.
    Driver Assistance
    Parking Sensors:
    Optional rear parking sensors were available on some trims.
    Connectivity
    Aux Input:
    Not common on base models; may be present on aftermarket or higher-spec factory units.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil used (refer to manual for specific recommendations)
    Air Filter Replacement:
    Every 20,000-40,000 km or as needed based on inspection
    Spark Plug Replacement:
    Every 40,000-80,000 km, depending on plug type (standard vs. iridium)
    Timing Belt Or Chain:
    K6A engine uses a timing chain, generally maintenance-free unless wear is present. F6A may use a belt requiring replacement around 80,000-100,000 km (verify engine code in manual).
    Fluid Specifications
    Coolant Type:
    Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Use HOAT or OAT coolant suitable for Japanese vehicles.
    Brake Fluid Type:
    DOT 3 or DOT 4 brake fluid
    Power Steering Fluid:
    Typically ATF Dexron II/III equivalent or specific power steering fluid (check manual)
    Known Issues
    Common Wear Items:
    Suspension bushings, engine mounts, exhaust system components, catalytic converter (especially on high-mileage vehicles)
    Transmission Hesitation:
    CVT or older ATs can sometimes exhibit hesitant shifting or slipping, often related to fluid degradation or electronic control unit issues.
    Ignition Coils:
    Ignition coil packs (especially on K6A engines) can be a point of failure, leading to misfires.
    📚 Vehicle History
    Brand Heritage
    Suzuki Specialty:
    Suzuki is renowned for its small, efficient, and often capable vehicles, particularly in the kei car segment
    Model Evolution
    Wagon R Concept:
    Evolved from the original Wagon R concept, focusing on maximizing interior space ('tall wagon') within strict kei car regulations
    Production
    Manufacturing Location:
    Primarily Japan, with some production or assembly in other markets
    Second Gen Introduction:
    Launched in 2003, featuring a more modern design and improved aerodynamics over the first generation
    🏆 Awards & Recognition
    Recognitions
    Kei Car Segment Success:
    Consistently one of the best-selling kei cars in Japan, lauded for its practicality and value.
    Ratings
    Fuel Efficiency:
    Highly rated for fuel economy, making it an economical choice for urban driving. Specific MPG figures vary by engine and transmission.
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