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Tgb 50 90 Hornet Atv Workshop Service Repair Manual

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This manual provides comprehensive service and repair information for the Hornet ATV, specifically the 50cc and 90cc models. As a product of a reputable Taiwanese manufacturer, the Hornet ATV is...
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Typ: Atv
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Art.-Nr: 148481
Stichworte: 50 90 Atv Hornet TGB
Tgb 50 90 Hornet Atv Workshop Service Repair Manual
This manual provides comprehensive service and repair information for the Hornet ATV, specifically the 50cc and 90cc models. As a product of a reputable Taiwanese manufacturer, the Hornet ATV is designed for recreational use, offering a reliable and accessible entry into the world of all-terrain vehicles. The engineering quality of these models is reflected in their durable construction and straightforward operation, making them ideal for younger riders or casual trail exploration. This factory service repair manual is meticulously compiled to serve as the definitive guide for owners and technicians alike. It covers all essential aspects of the Hornet ATV, including detailed procedures for engine overhaul, transmission servicing, chassis maintenance, and electrical system diagnostics. With step-by-step instructions, hundreds of illustrations, and factory-level detail, this manual empowers users to perform routine maintenance, troubleshoot issues, and execute repairs with confidence, ensuring the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
TGB
Model:
Hornet ATV
Sub Model:
50/90
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Target Audience:
TGB Hornet 50/90 ATV owners and independent repair shops
Value Proposition:
Inexpensive way to maintain and repair the vehicle, empowering DIY repairs
Competitive Analysis
Competitor Manuals:
Generic ATV repair manuals or less detailed online resources
Key Features
Completeness:
100% complete and intact factory service information
Detail Level:
Detailed illustrations and step-by-step instructions for complete dis-assembly
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Printability:
All pages printable
Page Count
Page Count Estimate:
Comprehensive (exact number not specified, but implies extensive detail)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, and repair procedures
Transmission:
Service and repair of the transmission system
Chassis:
Frame, suspension, steering, and axle components
Electrical System:
Wiring diagrams, component testing, and troubleshooting
Braking System:
Brake system maintenance, repair, and bleeding procedures
Fuel System:
Fuel delivery, carburetor, and fuel tank servicing
Cooling System:
Coolant system maintenance and repair (if applicable)
Exhaust System:
Exhaust component inspection and replacement
Bodywork:
Body panel removal, installation, and repair guidelines
Procedures Included
Maintenance:
Routine maintenance, lubrication, and inspection tasks
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Step-by-step repair instructions for all major components
Disassembly:
Complete disassembly and reassembly guides
Rebuilds:
Detailed instructions for engine and component rebuilds
Technical Depth
Depth Level:
Factory-level detail, suitable for both DIY and professional mechanics
Illustrations:
Hundreds of photos and illustrations
Instruction Style:
Step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Operating System Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Print Quality Description:
High-quality digital reproduction of factory documentation
Binding Type
Binding Type Description:
Digital download (no physical binding)
Paper Type
Paper Type Description:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely air-cooled, 2-stroke (common for this class of ATV)
Engine Displacement 50:
50cc class (specific bore/stroke details in manual)
Engine Displacement 90:
90cc class (specific bore/stroke details in manual)
Performance
Horsepower Estimate:
Typically 4-8 HP for 50cc, 6-10 HP for 90cc (precise figures in manual)
Torque Estimate:
Torque figures specific to engine tune and displacement (in manual)
Fuel System
Fuel Delivery:
Carburetor-fed (specific model and jetting details in manual)
Fuel Type:
Unleaded gasoline (specific octane rating in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Chain drive to rear axle (typical for this class)
Features
Gear Selection:
Forward, Neutral, Reverse (F-N-R)
📐 Dimensions
Exterior
Length:
Specific dimensions available in the manual
Width:
Specific dimensions available in the manual
Height:
Specific dimensions available in the manual
Weights
Curb Weight:
Specific weight figures available in the manual
🛡️ Safety Features
Ratings
Atv Safety Standards:
Likely complies with relevant ATV safety regulations for its intended market (specifics in manual)
Active Features
Braking System Type:
Front and rear drum or disc brakes (details in manual)
Passive Features
Lighting:
Headlights, taillight, brake light (wiring and bulb types in manual)
Safety Guards:
Footwells, handguards (inspection and maintenance in manual)
💡 Technology Features
Infotainment
Infotainment Features:
Typically minimal on this class of ATV, focusing on essential controls and indicators.
Driver Assistance
Driver Assistance Features:
None expected for this model; basic mechanical operation.
Connectivity
Connectivity Features:
None expected; purely mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended intervals for engine oil and gear oil changes will be detailed in the manual.
Spark Plug Replacement:
Scheduled replacement intervals for spark plugs will be specified.
Air Filter Maintenance:
Recommended cleaning and replacement intervals for the air filter.
Fluid Specifications
Engine Oil Type:
Specific API classification and viscosity grade for engine oil (e.g., SAE 10W-30, JASO FD for 2-stroke mix if applicable).
Gear Oil Type:
Specifications for transmission/gearbox oil (e.g., SAE 80W-90 GL-5).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification.
Known Issues
Common Atv Wear Items:
Manual will likely cover wear items such as brake pads, tires, drive belts (CVT), and chain/sprockets.
Carburetor Cleaning:
Procedures for carburetor cleaning and adjustment due to potential clogging with age and fuel quality.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a well-established Taiwanese manufacturer of scooters, ATVs, and motorcycles.
Model Evolution
Hornet Lineage:
The Hornet series represents TGB's entry into the youth and recreational ATV market, offering models in the 50cc and 90cc segments.
Production
Production Period:
Specific production years for the 50/90 Hornet are not provided, but the manual would cover a range of these models.
🏆 Awards & Recognition
Recognitions
Atv Awards:
No specific awards mentioned for this model in the product description; manual focuses on functionality.
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