TGB Target 525 Service Repair Manual

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Stichworte: 525 ATV Powersports Target Models TGB

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Beschreibung

The Target 525 is a versatile All-Terrain Vehicle (ATV) known for its robust construction and capability in various off-road conditions. Manufactured in Taiwan, a reputation has been established for producing reliable and value-oriented powersports vehicles. The Target 525, as part of the utility and sport-utility ATV lineup, is engineered to provide dependable performance for both recreational riders and those requiring a workhorse for demanding tasks. Its design prioritizes durability and functionality, making it a suitable choice for navigating challenging terrains and completing various outdoor activities. This comprehensive Service Repair Manual for the Target 525 provides owners and technicians with the essential information needed for effective maintenance and repair. Covering a wide array of systems, including the engine, fuel system, brakes, electrical components, and more, this manual offers detailed step-by-step procedures for routine maintenance, component disassembly and reassembly, and troubleshooting common issues. With clear diagrams, diagnostic flowcharts, and specific technical data, this resource aims to ensure the longevity and optimal performance of your Target 525 ATV.

🏷️ Basic Information

Identification

Make:

Model:

Target 525

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

TGB Target 525 Service Repair Manual

👋 Introduction

Market Position

Market Position:

Targeted at TGB Target 525 ATV owners and independent repair shops seeking detailed service information for home or professional maintenance and repair.

Competitive Analysis

Competitive Analysis:

This manual provides a centralized, comprehensive resource for the TGB Target 525, differentiating itself from generic ATV repair guides by offering model-specific procedures, diagrams, and specifications.

Key Features

Key Features:

• Detailed schematics and diagrams

• Step-by-step repair instructions

• Diagnostic flowcharts and troubleshooting guides

• Maintenance schedules and fluid specifications

• Component identification for easy part sourcing

📋 Manual Details

Coverage Areas

Manual Title:

TGB Target 525 Service Repair Manual

Detailed Topics Sample:

• Air cleaner, air cleaner housing, air cleaner drain hose

• Battery, brake fluid, brake fluid replacement, brake pad

• Carburetor assembly, carburetor disassembly, carburetor choke

• Cylinder compression, cylinder head, cylinder head and pistons

• Differential, engine idle speed, engine removal, engine oil

• Engine oil change, engine oil filter, exhaust system

• Final drive, flywheel, starter, clutch

• Frame cover, front brake shoes (pads), front crankcase cover, front drive shaft

• Fenders, front fenders, mud guards, front mud guard

• Shock absorber, front wheel, front wheel cylinder

• Fuel hose, fuel tank, fuel tank cover

• Gear position switch, gearshift linkage, handlebar switch

• Headlight, headlight grill, ignition coil, ignition switch, ignition system

• Inner fender, maintenance chart, maintenance schedule

• Oil cooler, oil pump, outer fender

• Rear axle, rear brake pedal, rear fender, recoil starter

• Reverse shift switch, valve, valves, piston, pistons

• Electric shift program, electric starter

• Valve clearance, valve guides, valve seat, seats

• Wheel hub and knuckle, wheels rims and tires

• Wiring diagrams

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Systems Covered:

• General Information

• Frame/Body/Exhaust System

• Maintenance

• Lubrication System

• Fuel System

• Cooling System

• Engine

• Clutch

• Wheel/Suspension

• Brakes

• Electrical System

• Wiring Diagrams

• Troubleshooting

Procedures Included

Procedures Included:

• Routine Maintenance (oil change, filter replacement, spark plug replacement, etc.)

• Component Disassembly and Reassembly

• Engine Removal and Installation

• Carburetor Adjustment and Repair

• Brake System Service

• Suspension and Steering Alignment

• Electrical System Diagnostics

• Troubleshooting Common Issues

• Valve Clearance Adjustment

• Clutch Service

• Coolant System Flushing and Refilling

Specific Procedures Listed:

• Engine Oil Change

• Brake Fluid Replacement

• Carburetor Assembly/Disassembly

• Valve Clearance Check and Adjustment

• Steering and Suspension Inspection

• Drive Belt Inspection/Replacement

• Fuel Filter Replacement

• Air Cleaner Maintenance

• Electrical Component Testing

• Troubleshooting 'Engine Idle Speed' issues

Technical Depth

Technical Depth:

Comprehensive (from routine maintenance to major repairs and diagnostics)

📊 Manual Specifications

File Format

File Format Details:

Digital PDF document, printable page by page

Print Quality

Print Quality Recommendation:

High resolution for clear diagrams and text

Binding Type

Binding Type:

Not applicable (digital format)

Paper Type

Paper Type Recommendation:

Not applicable (digital format, recommend durable paper for printing)

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

503cc (typical for a 525 model, actual may vary based on specific variant)

Engine Type:

Single-cylinder, 4-stroke, SOHC (likely, based on common ATV configurations of this displacement)

Performance

Horsepower:

Specifications not provided, but expected to be in the 30-40 HP range for this displacement.

Torque:

Specifications not provided, but geared towards low-end grunt for off-road application.

Fuel System

Fuel Delivery:

Carbureted (indicated by 'carburetor assembly', 'carburetor disassembly' in sample topics)

Lubrication System

Engine Oil Type:

Specific SAE viscosity grade and API classification would be detailed in the manual (e.g., SAE 10W-40, API SG or higher).

Cooling System

Cooling Type:

Liquid-cooled (indicated by 'cooling system', 'oil cooler' in sample topics)

Ignition System

Ignition Type:

Electronic ignition (CDI or similar, indicated by 'ignition coil', 'ignition system')

Engine Components

Valve Adjustment:

Manual covers valve clearance adjustment.

Pistons:

Manual covers piston and cylinder head inspection and service.

Flywheel:

Manual covers flywheel service, likely including removal and inspection for damage or runout.

Crankcase:

Manual covers front crankcase cover service, indicating access to internal engine components.

🔧 Transmission

Transmission Type

Transmission Type:

Automatic with CVT (Continuously Variable Transmission) is highly probable for this class of ATV, although manual or semi-automatic options exist in the market. The mention of 'gearshift linkage' and 'electric shift program' suggests a more complex system than a simple automatic, possibly including selectable 2WD/4WD and electronic gear selection.

Clutch Type:

Likely an automatic centrifugal clutch system in conjunction with a CVT transmission. Manual covers clutch service.

Transmission Features

Transmission Features:

• Forward, Neutral, Reverse gears

• CVT for optimal power delivery

• Shaft drive (likely for front/rear differentials)

📐 Dimensions

Exterior

Wheelbase:

Specifications not provided in product information, but crucial for handling characteristics.

Ground Clearance:

Specifications not provided in product information, but critical for off-road capability.

Weights

Dry Weight:

Specifications not provided in product information.

Wheels And Tires

Front Tire Size:

Typical sizes include 25x8-12 or similar. Exact sizes detailed in manual.

Rear Tire Size:

Typical sizes include 25x10-12 or similar. Exact sizes detailed in manual.

Wheel Bolt Pattern:

Details would be specific to the TGB Target 525 model, typically 4x110 or 4x115 for ATVs of this era.

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes (front and rear), indicated by 'brake fluid', 'brake pad', 'front wheel cylinder'.

Passive Features

Frame Construction:

Robust tubular steel frame, essential for ATV durability.

Controls

Handlebar Controls:

Includes throttle, brake levers, ignition switch, and likely a gear selector or 4WD engagement switch. Indicated by 'handlebar switch'.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable to this utility/sport-utility ATV model, which prioritizes functionality over entertainment systems.

Driver Assistance

Driver Assistance Features:

The manual covers 'electric shift program' indicating electronic engagement of 2WD/4WD and possibly differential locking, which are forms of operational assistance.

Connectivity

Connectivity Features:

Not applicable to this model.

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

The manual provides a 'maintenance chart' and 'maintenance schedule' detailing intervals for tasks like oil changes, filter replacements, and inspections.

Initial Break In Service:

While not explicitly stated, the manual would typically cover recommended break-in procedures and first service intervals for new ATVs.

Fluid Specifications

Engine Oil Capacity:

Specific oil capacity in liters or quarts would be detailed in the manual, typically around 2-3 liters.

Coolant Type:

Proprietary or standard ethylene glycol-based coolant with appropriate corrosion inhibitors, as specified by TGB. Capacity also detailed.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid, as specified by TGB. Manual details replacement procedure.

Known Issues

Common Issues:

While specific common issues aren't listed, typical ATV concerns addressed in comprehensive manuals include carburetor clogging, CVT belt wear, suspension component wear, and electrical connection corrosion. The 'Troubleshooting' section would cover these.

Filters

Air Filter Part Number:

Specific part number for the air cleaner element and housing would be listed in the manual.

Oil Filter Part Number:

Specific part number for the engine oil filter would be listed in the manual.

Ignition

Spark Plug Type:

Specific spark plug model and gap specification would be detailed in the manual (e.g., NGK DPR7EA-9).

📚 Vehicle History

Brand Heritage

Brand Heritage:

TGB (Taiwan Golden Bee) is a well-established manufacturer of scooters, ATVs, and utility vehicles, known for producing reliable and value-oriented products.

Model Evolution

Model Evolution Context:

The Target series represents TGB's offering in the utility and sport-utility ATV segment. Specific model years covered by this manual would ideally be stated, but its focus on common components suggests broad applicability.

Production

Manufacturing Origin:

Taiwan