TGB BLADE 425 400 ATV Full Service & Repair Manual

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Stichworte: ATV BLADE 400 BLADE 425 Powersports Target Models TGB

Produktvarianten

Beschreibung

The Blade 425 / 400 ATV, a robust utility vehicle from the Taiwanese manufacturer, is designed for a variety of off-road applications. Targeting models from approximately 2007-2010, these ATVs typically feature a liquid-cooled, single-cylinder, 4-stroke engine with a displacement around 400cc to 425cc, delivering an estimated 20-25 horsepower. Known for their value and performance, the Blade series often includes selectable 2WD/4WD systems and automatic CVT transmissions with high/low range and reverse. With dimensions around 2100 mm in length and a dry weight of approximately 280-300 kg, these ATVs are built for both work and recreation, offering a payload capacity of up to 200 kg and towing capacity up to 450 kg. This comprehensive factory service and repair workshop manual provides detailed guidance for owners, DIY enthusiasts, and professional technicians. It covers all essential aspects of Blade 425/400 ATVs, including in-depth engine mechanical procedures, fuel system maintenance, ignition and cooling systems, transmission and drivetrain service, suspension and steering adjustments, brake system repairs, and electrical system diagnostics. The manual also details preventative maintenance schedules, troubleshooting guides for common issues like CVT belt wear and carburetor tuning, and systematic diagnostic procedures. With hundreds of pages of factory-level information, including photos and exploded diagrams, this manual is an indispensable resource for maintaining and repairing your ATV.

🏷️ Basic Information

Identification

Make:

Model:

Blade 425 / 400 ATV

Codes

Likely Chassis Codes:

Targeting models around the 2007-2010 era, TGB often used specific internal chassis designations, but for general reference, models like the Blade 425 typically refer to a 400cc class variant.

👋 Introduction

Market Position

Target Audience:

Owners, DIY enthusiasts, and professional ATV technicians seeking detailed repair and maintenance information for TGB Blade 425/400 models.

Competitive Analysis

Manual Value:

Offers direct factory-level data, crucial for accurate diagnostics and repairs, surpassing generic online guides in detail and reliability.

Key Features

Lifetime Access:

Unlimited usage, no expiry dates or renewal fees, providing long-term value.

Cross Platform Compatibility:

Accessible on any device running Windows or macOS.

Content Detail:

Hundreds of pages with detailed photos and exploded diagrams for clarity.

📋 Manual Details

Coverage Areas

Content Scope:

Comprehensive factory service, repair, and troubleshooting for TGB Blade 425/400 ATVs.

Page Count

Estimated Pages:

Hundreds of pages (as described in product information).

Manual Type

Type:

Factory Service & Repair Workshop Manual

Language

Language:

Likely English (common for global market manuals, but not explicitly stated).

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine disassembly, assembly, inspection, and overhaul of all internal components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.).

Fuel System:

Carburetor (or EFI if applicable for specific sub-models) tuning, cleaning, rebuilding, fuel pump, fuel lines, and fuel tank maintenance.

Ignition System:

Spark plug specifications, ignition timing, CDI unit diagnostics, and related electrical components.

Cooling System:

Radiator, fan, thermostat, coolant flow, and pressure testing procedures.

Transmission Drivetrain:

CVT (Continuously Variable Transmission) service, belt replacement, clutch inspection, and drive shaft/axle maintenance.

Suspension Steering:

Front and rear suspension component inspection, replacement (shocks, springs, bushings), steering system diagnostics, tie rod ends, and wheel alignment (where applicable).

Braking System:

Brake pad replacement, caliper service, brake fluid bleeding, master cylinder, and brake line maintenance.

Electrical System:

Battery, starter motor, alternator/stator, lighting circuits, wiring diagrams, fuses, relays, and accessory power.

Frame Chassis:

Frame inspection, welding repairs (if applicable), and general chassis integrity checks.

Bodywork Plastics:

Body panel removal/installation, fender repair, seat maintenance, and accessory mounting.

Procedures Included

Preventative Maintenance:

Regular service schedules, fluid changes, filter replacements, lubrication points, and general inspection routines.

Troubleshooting Diagnostics:

Systematic diagnostic flowcharts and common problem identification for various systems (engine starting issues, performance problems, electrical faults, etc.).

Repair Rebuilds:

Step-by-step instructions for component repair and complete unit overhauls.

Installation:

Procedures for installing genuine TGB or compatible aftermarket parts and accessories.

Technical Depth

Depth:

Factory-level, covering everything from basic adjustments and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and frame-level repairs.

📊 Manual Specifications

File Format

Format Details:

PDF (Portable Document Format) allowing for widespread compatibility and digital access.

Print Quality

Printability:

Full print capability for individual pages or the entire manual, ensuring flexibility for workshop use.

Binding Type

Binding:

Digital download (PDF), no physical binding.

Paper Type

Paper Quality:

N/A (Digital format, user chooses print paper quality).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, liquid-cooled (typical for this class).

Displacement:

Approximately 400cc to 425cc (depending on exact sub-model year).

Bore X Stroke:

Specifics vary, but a common configuration for this class might be around 92mm x 75mm.

Compression Ratio:

Likely in the range of 9.0:1 to 10.5:1.

Performance

Horsepower:

Estimated 20-25 HP (actual figures vary by tuning and emissions standards).

Torque:

Estimated 25-30 Nm (specific torque output will be detailed in manual).

Fuel System

Carburetor Type:

Likely Keihin or Mikuni, with specific model number and jetting details provided in the manual.

Fuel Delivery:

Gravity feed with electric fuel pump (typical).

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with high/low range and reverse.

Features

Drive System:

2WD/4WD selectable, often with locking differential.

Clutch Type:

CVT automatic clutch system.

Gear Ratios:

Specific low and high range ratios, plus reverse ratio, will be detailed in the manual.

📐 Dimensions

Exterior

Length:

Approx. 2100 mm (variable by model year and configuration).

Width:

Approx. 1100 mm.

Height:

Approx. 1200 mm (to handlebars).

Weights

Dry Weight:

Approx. 280-300 kg (actual specifications vary).

Payload Capacity:

Typically around 150-200 kg for racks.

Towing Capacity:

Often rated up to 300-450 kg (check manual for specifics).

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes front and rear, often with dual discs at the front.

Parking Brake:

Mechanical or disc brake integrated parking brake.

Passive Features

Lighting:

Dual headlights, tail light, brake light.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital or analog cluster displaying speed, RPM, fuel level, odometer, and warning lights.

Driver Assistance

4Wd System:

Selectable 2WD/4WD with potential for electronic locking front differential.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 1000 km or 6 months, but the manual will provide exact intervals for engine oil, transmission oil, and differential oil.

Air Filter:

Inspection and cleaning/replacement at regular intervals, likely every 500-1000 km.

Spark Plug:

Check and gap every 1000 km, replacement as per manual recommendations.

Brake Fluid:

Flush and replacement every 2 years is standard practice, detailed in the manual.

Fluid Specifications

Engine Oil:

Likely SAE 10W-40 or 20W-50, API SG or higher, with specific TGB-recommended viscosity and API rating provided.

Coolant:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Differential Oil:

Specific gear oil viscosity and type (e.g., SAE 80W-90 GL-5) for front and rear differentials.

Known Issues

Cvt Belt Wear:

As with many CVTs, premature belt wear can occur with aggressive riding or improper maintenance; manual covers inspection and replacement.

Carburetor Tuning:

Carburetors can be sensitive to altitude and fuel quality; manual provides precise tuning parameters.

Electrical Connections:

Corrosion or loose connections in off-road environments can lead to electrical issues; manual guides in checking and maintaining these.

📚 Vehicle History

Brand Heritage

Manufacturer:

TGB (Taiwan Golden Bee) is a reputable Taiwanese manufacturer known for its scooters and ATVs.

Model Evolution

Development:

The Blade series represents TGB's entry into the mid-size ATV market, often sharing components and design philosophies with other models in their lineup. These models evolved to meet increasing demands for utility and performance.

🏆 Awards & Recognition

Recognitions

Industry Standing:

TGB ATVs are generally regarded as offering good value and robust performance for their price point in the utility ATV segment. This manual is key to maintaining that.