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TGB Blade 425 400 Workshop Service Repair Manual

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This workshop service repair manual provides comprehensive information for the Blade 400 and 425 models. , a manufacturer known for its scooters and ATVs, offers the Blade series as a...
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Typ: Atv
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Art.-Nr: 105397
TGB Blade 425 400 Workshop Service Repair Manual
This workshop service repair manual provides comprehensive information for the Blade 400 and 425 models. , a manufacturer known for its scooters and ATVs, offers the Blade series as a robust option in the utility and sport ATV market. These vehicles are engineered for a variety of terrains and tasks, combining reliable performance with practical features. While specific production years are not detailed, this manual covers all engines, trims, and transmission types within the Blade 400 and 425 range, ensuring owners and technicians have access to the necessary data for optimal operation and longevity. This manual serves as an indispensable resource for maintaining and repairing your Blade 400 or 425. It encompasses a wide array of essential information, including detailed maintenance procedures, in-depth diagnostic guidance, and step-by-step repair instructions for all major components and systems. The content covers everything from engine mechanicals, fuel and lubrication systems, drivetrain, electrical systems, brakes, and suspension, to bodywork and troubleshooting. With hundreds of pages of factory-level technical data, complete with illustrations and diagrams, this English-language manual empowers owners and professional technicians to efficiently manage all aspects of vehicle care, ultimately saving time and expense.
🏷️ Basic Information
Identification
Make:
TGB
Model:
Blade 400 / 425
Product Type:
Workshop Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Target Audience:
TGB Blade 400 and 425 owners, DIY mechanics, professional service technicians.
Competitive Analysis
Advantage:
Provides factory-level information, saving significant repair costs compared to professional shop services.
Key Features
Access To Information:
Instant download provides immediate access to critical repair and maintenance data.
Cost Savings:
Empowers users to perform their own maintenance and repairs, potentially saving hundreds to thousands of dollars.
Preparedness:
Ensures users are prepared for inevitable maintenance needs and unexpected repairs.
📋 Manual Details
Coverage Areas
Overall Scope:
Covers all models, engines, trim, and transmission types for TGB Blade 400 and 425.
Completeness:
Complete and intact with no missing or corrupt parts/pages. Identical to manuals used in local service/repair shops.
Page Count
Estimated Pages:
Hundreds of pages (as stated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality:
Full Printable
Zoom Functionality:
Zoom IN/OUT capable
Delivery
Method:
Instant Download
Requirements
Software:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal, Cylinder head/valve, Cylinder/piston, Crankshaft/crankcase.
Fuel System:
Fuel system (including carburetor/injection components, fuel pump, lines).
Lubrication System:
Lubrication system (oil pump, passages, oil filter).
Cooling System:
Cooling system (radiator, fan, coolant passages, thermostat).
Drivetrain:
V type belt driving system/kick starter, Final driving mechanism (differential, axles, driveshafts).
Electrical System:
Electrical equipment, Alternator/starting clutch, Wiring diagrams, Electrical system diagnostics and troubleshooting.
Brakes:
Front brake and front wheel, Rear brake and rear wheel.
Suspension Steering:
Steering system, Front suspension, Rear cushion (shock absorber).
Bodywork:
Body cover (panels, fairings, seating).
Procedures Included
Maintenance:
Service maintenance information, routine checks, fluid changes, filter replacements.
Diagnostics:
Comprehensive diagnostic information for identifying and resolving issues.
Repair:
Detailed repair procedures for all major components and systems.
Disassembly Assembly:
Step-by-step disassembly, cleaning, and reassembly procedures for components.
Troubleshooting:
Troubleshooting guides for common problems and electrical issues.
Technical Depth
Detail Level:
Professional technical manual with detailed substeps, notes, cautions, and warnings.
Illustrations:
Includes detailed illustrations, drawings, photos, and enlarged inset views for clarity.
Navigation:
Numbered table of contents for fast information retrieval.
📊 Manual Specifications
File Format
Type:
PDF
Printability:
Printable
Searchability:
Likely searchable text within the PDF (standard for professional manuals).
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely single-cylinder, liquid-cooled, 4-stroke gasoline engine (typical for this class of ATV/UTV).
Displacement 400:
Approximately 393cc (based on model name)
Displacement 425:
Approximately 425cc (based on model name)
Performance
Horsepower:
Specific figures not provided, but expected range for this class is typically 20-30 HP.
Torque:
Specific figures not provided, but expected range for this class is typically 25-35 Nm.
Fuel System
Delivery:
Likely Fuel Injection (EFI) or Carburetor, depending on specific model year and region. Manual will detail this.
Ignition System
Type:
Electronic Ignition (CDI or similar), details will be in manual.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with forward, neutral, and reverse gears is standard for this type of vehicle.
Features
Drive Modes:
Likely features 2WD/4WD selection, possibly with locking differentials.
Fluid Requirements
Cvt Fluid:
Specific CVT fluid type and capacity will be detailed in the manual, critical for proper operation and longevity.
📐 Dimensions
Exterior
Length:
Specific dimensions not provided, but typical for a 400-425cc ATV range from 2000-2200 mm.
Width:
Specific dimensions not provided, but typical for a 400-425cc ATV range from 1100-1200 mm.
Height:
Specific dimensions not provided, but typical for a 400-425cc ATV range from 1200-1300 mm.
Weights
Curb Weight:
Specific weights not provided, but typical for this class is around 280-320 kg.
Towing Capacity
Maximum Towing:
Will be specified in the manual; typically around 300-500 kg for this size ATV.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (ATVs typically do not undergo standardized crash testing like passenger vehicles).
Active Features
Braking System:
Disc brakes front and rear for effective stopping power.
Passive Features
Lighting:
Headlights, taillights, and brake lights for visibility.
Seatbelt Anchors:
N/A (ATVs typically do not have seatbelts as standard equipment).
💡 Technology Features
Infotainment
Display:
Likely a basic digital instrument cluster displaying speed, RPM, fuel level, odometer, and indicator lights.
Driver Assistance
Traction Control:
Not typically featured on models of this age/class unless specifically stated.
Connectivity
Usb Charging:
May or may not be present; if so, details would be in the manual.
🔧 Maintenance
Service Intervals
Oil Change:
Typical intervals are 100-200 hours or 6-12 months, specific recommendations will be in the manual.
Air Filter Cleaning:
Should be checked and cleaned regularly, especially in dusty conditions. Specific intervals in manual.
Spark Plug:
Replacement interval typically around 5000-10000 km, or as specified by the manufacturer.
Fluid Specifications
Engine Oil:
Viscosity and type (e.g., SAE 10W-40, API SG or higher) will be specified. Capacity will also be listed.
Coolant:
Type of antifreeze (e.g., ethylene glycol-based) and mixture ratio will be specified.
Known Issues
Common Problems:
While not specified, common ATV issues can include CVT belt wear, electrical gremlins, and suspension component wear. The manual will offer troubleshooting for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Lineage:
The Blade series represents TGB's offering in the utility and sport ATV market. Specific evolution details for the 400/425 models are not provided here but would be detailed in the manual if available.
Production
Production Years:
Specific production years for TGB Blade 400/425 are not provided in the product description. The manual likely covers a range of these years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards are mentioned in the product description for these models.
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